Technologic Systems TS-7300 Manual de usuario

TS-7300 MANUAL

www.embeddedARM.com

Revision 1.7

TS-7300 Manual

Hardware & Software

TS-7300 MANUAL

Feedback and Update to this Manual

To help our customers make the most of our products, we are continually making additional and

updated resources available on the Technolo ic Systems website (www.embeddedARM.com).

These include manuals, application notes, programming e amples, and updated software and

firmware. Check in periodically to see what's new!

When we are prioritizing work on these updated resources, feedback from customers (and prospective

customers) is the number one influence. If you have questions, comments, or concerns about your

Embedded Computer, please let us know at [email protected].

Limited Warranty

Technologic Systems warrants this product to be free of defects in material and workmanship for a

period of one year from date of purchase.

During this warranty period Technologic Systems will repair or replace the defective unit in accordance

with the following process:

A copy of the original invoice must be included when returning the defective unit to Technologic

Systems, Inc.

This limited warranty does not cover damages resulting from lightning or other power surges, misuse,

abuse, abnormal conditions of operation, or attempts to alter or modify the function of the product.

This warranty is limited to the repair or replacement of the defective unit. In no event shall Technologic

Systems be liable or responsible for any loss or damages, including but not limited to any lost profits,

incidental or consequential damages, loss of business, or anticipatory profits arising from the use or

inability to use this product.

Repairs made after the e piration of the warranty period are subject to a repair charge and the cost of

return shipping. Please, contact Technologic Systems to arrange for any repair service and to obtain

repair charge information.

FCC Advisory Statement

This equipment generates, uses, and can radiate radio frequency energy and if not installed and used

properly (that is, in strict accordance with the manufacturer’s instructions), may cause interference to

radio and television reception. It has been type tested and found to comply with the limits for a Class A

computing device in accordance with the specifications in Subpart J of Part 15 of FCC Rules, which

are designed to provide reasonable protection against such interference when operated in a

commercial environment. Operation of this equipment in a residential area is likely to cause

interference, in which case the owner will be required to correct the interference at his own e pense.

If this equipment does cause interference, which can be determined by turning the unit on and off, the

user is encouraged to try the following measures to correct the interference:

•Reorient the receiving antenna.

•Relocate the unit with respect to the receiver.

•Plug the unit into a different outlet so that the unit and receiver are on different branch circuits.

•Ensure that mounting screws and connector attachment screws are tightly secured.

•Ensure that good quality, shielded, and grounded cables are used for all data communications.

If necessary, the user should consult the dealer or an e perienced radio/television technician for

additional suggestions. The following booklets prepared by the Federal Communications Commission

(FCC) may also prove helpful:

•How to Identify and Resolve Radio-TV Interference Problems (Stock No. 004-000-000345-4)

•Interface Handbook (Stock No. 004-000-004505-7)

These booklets may be purchased from the Superintendent of Documents, U.S. Government Printing

Office, Washington, DC 20402.

TS-7300 MANUAL

TABLE OF CONTENTS

1 INTRODUCTION................................................................................................................6

1.1 About this Manual...............................................................................................................6

1.2 Product Overview...............................................................................................................6

1.3 Benefits................................................................................................................................6

Out-of-the-Box Productivity.......................................................................................................6

Impressive Performance............................................................................................................7

Linux FPGA.................................................................................................................................7

SD Card Hi h-Security and Reliability......................................................................................7

1.4 Features...............................................................................................................................7

1.5 Confi urability....................................................................................................................8

On-board Options.......................................................................................................................8

External Accessories.................................................................................................................8

1.6 PC/104 Peripherals.............................................................................................................9

1.7 TS-ARM Development Kit.................................................................................................10

1.8 TS-ENC730 Enclosure......................................................................................................11

1.9 Software and Support.......................................................................................................12

Linux OS Support.....................................................................................................................12

Other OS Support ....................................................................................................................12

2 GETTING STARTED & SOFTWARE..............................................................................13

2.1 Installation Procedure......................................................................................................13

Handlin the Board Safely.......................................................................................................13

Setup and Installation Instructions ........................................................................................13

Setup Tools ..............................................................................................................................13

Setup Procedure ......................................................................................................................13

Disconnectin AC Power ........................................................................................................13

2.2 Console and Power Up.....................................................................................................13

2.3 General Boot Sequence....................................................................................................14

2.4 Fast Bootup Firmware......................................................................................................15

Installation.................................................................................................................................16

2.5 Loadin or Transferrin Files..........................................................................................17

Transferrin Files via the Ethernet Port.................................................................................17

Transferrin Files via Flash Memory Device..........................................................................17

Zmodem Downloads................................................................................................................17

2.6 SD Card Hi h-Security Features......................................................................................17

How to use it.............................................................................................................................18

2.7 Debian Linux OS...............................................................................................................18

apt- et.......................................................................................................................................19

Lo in In and Basic Commands...........................................................................................19

Shutdown..................................................................................................................................19

Initialization Scripts..................................................................................................................20

Network Setup..........................................................................................................................20

Settin Up the networkin with Debian..................................................................................20

3 HARDWARE COMPONENTS.........................................................................................21

3.1 Processor..........................................................................................................................21

Cirrus EP9302...........................................................................................................................21

MMU...........................................................................................................................................22

TS-7300 MANUAL

TABLE OF CONTENTS

Interrupts...................................................................................................................................22

3.2 Memory..............................................................................................................................23

On-Board SDRAM.....................................................................................................................23

Battery Backed SRAM..............................................................................................................24

On-Board NAND Flash.............................................................................................................24

USB Flash Drive or Compact Flash Card...............................................................................25

SD Memory Card.......................................................................................................................25

FPGA SDRAM...........................................................................................................................25

3.3 Glue Lo ic CPLD...............................................................................................................26

3.4 Cyclone II FPGA................................................................................................................26

3.5 Real-Time Clock................................................................................................................27

3.6 Watchdo Timer................................................................................................................27

4 COMMON INTERFACES GENERAL INFORMATION...................................................29

4.1 Serial Ports .......................................................................................................................29

4.2 Di ital I/O...........................................................................................................................29

4.3 A/D Converters..................................................................................................................30

5 CONNECTORS AND HEADERS....................................................................................31

5.1 10/100 Base-T Ethernet Connector..................................................................................31

5.2 Second 10/100 Base-T Ethernet Connector....................................................................31

5.3 Video Out Connector........................................................................................................32

5.4 USB Connector.................................................................................................................33

5.5 SD Card Connector – CPLD.............................................................................................33

5.6 SD Card Connector – FPGA.............................................................................................33

5.7 COM1 Connector...............................................................................................................34

5.8 COM2 Header....................................................................................................................34

Optional RS-485 Support.........................................................................................................35

RS-485 Quick-Start Procedure................................................................................................36

Automatic RS-485 TX Enable ..................................................................................................36

5.9 COM3-COM4-COM5-COM6 Headers................................................................................37

5.10 DIO1 Header....................................................................................................................37

SPI Interface..............................................................................................................................39

Matrix Keypad...........................................................................................................................39

A/D Converter - Cirrus EP9302................................................................................................39

Interpretin Cirrus A/D Converter...........................................................................................40

5.11 DIO2 Header....................................................................................................................40

TS-XDIO.....................................................................................................................................41

TS-XDIO Pro rammin Considerations .................................................................................43

5.12 LCD Header.....................................................................................................................43

LCD Interface............................................................................................................................44

5.13 JTAG Header...................................................................................................................45

5.14 Power Supply Header.....................................................................................................46

6 PC/104 BUS EXPANSION..............................................................................................47

6.1 Addin Serial Ports ..........................................................................................................48

6.2 Addin Ethernet Ports .....................................................................................................49

6.3 Addin CAN Bus ..............................................................................................................49

6.4 Addin Video Support .....................................................................................................49

7 LEDS, JUMPERS AND BUTTONS.................................................................................50

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7.1 Status LEDs.......................................................................................................................50

7.2 Jumpers.............................................................................................................................50

7.3 Buttons..............................................................................................................................50

8 SPECIFICATIONS...........................................................................................................51

9 FURTHER REFERENCES..............................................................................................52

APPENDIX A: DOCUMENT HISTORY...............................................................................53

APPENDIX B: MEMORY AND REGISTER MAP...............................................................54

APPENDIX C: DOWNLOADS - SCHEMATICS AND MECHANICAL DRAWING............56

APPENDIX D: TS-ARM SBC FEATURE MATRIX.............................................................57

APPENDIX E: CONTACT TECHNOLOGIC SYSTEMS.....................................................58

TS-7300 MANUAL

INT ODUCTION

1 INTRODUCTION

1.1 About this Manual

This manual is intended to provide the user with an overview of the board and benefits,

complete features specifications, and set up procedures. It contains important safety

information as well.

1.2 Product Overview

The TS-7300 Single Board Computer runs on a 200 MHz ARM9 processor with power

under 2 Watt. Low board comple ity, low component count, and low power/heat makes for

an e tremely reliable embedded engine. The TS-7300 SBC's are available in thousands of

configurations, many of which are Commercial off the Shelf (COTS) and available to ship

today.

The EP9302 processor from Cirrus is the highly integrated 200Mhz ARM9 processor that

the TS-7300 SBC's are built around and includes an on-chip 10/100 ethernet, USB, serial,

and Flash/SDRAM controller. A supplemental PLD provides glue logic, watchdog timer,

Compact Flash IDE, and 8 bit PC/104 support. Integer CPU performance is about 20%

faster than our 133 Mhz 86 offerings.

Even with the standard power consumption of 2 Watts, the TS-7300 SBC’s run without

fans or heat sinks in the temperature range of -20° to +70°C. E tended Temperature -40°

to +85°C is also standard, but CPU clock must be decreased to about 166MHz for higher

temperatures. Digital Signal Processing (DSP) is enabled through a standard 5 channel,

12bit A/D converter (Optional 8 channel, 12 bit A/D converter), 20 DIO lines and 2

standard serial ports.

The 8/16 bit PC/104 interface enables additional functionality through Technologic

Systems’ broad product line of PC/104 peripheral daughter boards. The TS-7KV adds

video, CAN, Com Ports, and A/D conversion. The TS-ETH10 allows the addition of

Ethernet ports. The TS-CAN adds CAN connectivity. The TS-Modem boards add both

wired and cell phone capabilities.

The TS-7300 is a compact, full-featured Single Board Computer (SBC) based upon the

Cirrus EP9302 ARM9 CPU. The EP9302 features an advanced 200 MHz ARM920T

processor design with a memory management unit (MMU) that allows support for high

level operating systems such as Linu , Windows CE, and other. As a general-purpose

processor, it provides a standard set of peripherals on board and a full set of Technologic

Systems featured peripherals via the standard PC/104 Bus.

The TS-7300 is a multipurpose board designed specifically for customers needing

e treme design security, fle ibility and reliability in applications such as gaming machines,

building security equipment, or critical network infrastructure services such as network

gateways or firewalls. Included on the board is a 8256 LUT Cyclone II FPGA that is

reprogrammable on-the-fly by the 200Mhz ARM9 CPU running Debian Linu when an

additional real-time soft-coprocessor(s), DSP, or specific additional peripheral logic is

needed.

1.3 Benefits

Out-of-the-Box Productivity

Technologic Systems Linu products get you to your application quickly. Our Single Board

Computers boot directly to Linu as shipped. There is no complicated CMOS setup or

configuring of a Linu derivative Operating System to source, define, and load.

Technologic Systems has pre-configured each SBC in flash memory.

TS-7300 MANUAL

INT ODUCTION

The TS-7300's user can power up the board and immediately begin application

development. Of course, should you wish to configure your own version of Linu or use a

different operating system, this is easy too. Technologic Systems provides the solution to

fast application development without tedious OS configuration.

Impressive Performance

The ARM920T's 32-bit architecture, with a five-stage pipeline, delivers very impressive

performance at very low power. The EP9302 CPU has a 16 KB instruction cache and a 16

KB data cache to provide zero-cycle latency to the current program and data, or they can

be locked to guarantee no-latency access to critical sections of instructions and data. For

applications with instruction-memory size restrictions, the ARM920T’s compressed Thumb

instruction set can be used to provide higher code density and lower Flash storage

requirements.

As a benchmark, the TS-7300's CPU integer performance, at a supplied 200 MHz, is

about twice as fast as the Technologic Systems 133MHz 586-based products.

Linux FPGA

The inclusion of an Altera FPGA and a dedicated high-speed bus between the CPU and

FPGA provides unique design possibilities in the hands of creative embedded designers.

The FPGA has its own dedicated 8MB SDRAM and customers can load their own

bitstream or use the default TS built bitstream that provides the hardware logic for the 8

serial ports, second 10/100 ethernet port, second SD card slot, VGA video and up to 35

DIO lines connected straight to the FPGA. These DIO lines can also be used as a FPGA

connected e pansion bus instead of the CPU connected regular PC104 e pansion bus.

SD Card igh-Security and Reliability

Unique security features on the TS-7300 include the ability for the board hardware to first

checksum the boot SD flash card in its entirety before e ecuting a single instruction of

code from it. One may also use the security features of a SD card to hardware lock and

password protect the boot flash card so that the card is only bootable and readable on a

specific TS-7300 device. Any SD flash card can also be made read-only permanently and

irreversibly once your product is finalized for additional design security.

The board also includes many features for high reliability computing and control. SD flash

technology is already e tremely reliable compared to hard drives, but with 2 hot-

swappable flash card sockets running full-blown operating systems such as Linu , you

have the option to use RAID on your flash devices to protect against potential individual

flash write wearout failures. Also, every component on the board is rated for 70 or 80

degrees Celsius ambient temperatures without heat sinks or fans. Unlike typical

"embedded" PC or laptop motherboards which can barely sustain thermal balance at

room temperature with large heatsinks, the TS-7300 operates with relatively huge margins

in similar conditions which increases hardware lifetime and reliability.

1.4 Features

The TS-7300 comes standard with these features:

✔200Mhz ARM9 with MMU and 32 MB SDRAM

✔User-programmable Altera 2C8 Cyclone II FPGA

✔2 SD Card flash sockets

✔TS-VIDCORE VGA video-out w/8MB dedicated video RAM

✔2 USB 2.0 Compatible OHCI ports (12 Mbit/s Ma )

✔2 10/100 ethernet ports

✔10 RS232 serial ports

TS-7300 MANUAL

INT ODUCTION

✔55 DIO ports (up to 35 TS-XDIO capable on FPGA)

✔1.8 watts power (CPU/SDRAM full speed, ethernets on but unplugged, all serial ports

on, and with default FPGA bitstream)

✔Fast boot to Linu prompt-shell in 1.69 seconds, Linu -based bootloader

✔Watchdog timer

✔PC/104 e pansion bus

✔SPI bus interface

✔Matri keypad and te t mode LCD support

✔Operating Temperature Range: Fanless from -20° to +70°C

✔E tended Temperature -40° to +85°C standard at lower CPU clock speeds

1.5 Confi urability

The TS-7300 can be configured for your application using the following available on-board

options and e ternal accessories:

On-board Options

✔TS-7300-yyy: TS-7300 with up to 128 MB of on-board SDRAM. For e ample, TS-7300-

64 selects model TS-7300 with 64 MB of SDRAM.

✔OP-BBRTC: on-board sealed-battery backed RTC

✔OP-TMPSENSE: High-precision temperature sensor

✔OP-485-FD: RS-485 full duple interface on COM2

✔OP-485-HD: RS-485 half duple interface on COM2

✔OP-ROHS: RoHS directive compliant built board

Note

The TS-7300 SBC can be built compliant with the RoHS (Restriction of Hazardous

Substances ) Directive. Contact Technologic Systems for RoHS support.

External Accessories

✔SD-512: 512 MB SD Flash Card with full ARM tool chain installed and Debian

✔USB Flash Drive: 256 MB with full ARM tool chain installed and Debian

✔WIFI-G-USB: Linu -supported USB 802.11g WiFi transceiver for wireless networking

✔OP-LCD-LED: Alphanumeric 2 24 LCD with back light and cable

✔OP-KPAD: Matri keypad with cable

✔PS-5VDC-REG: Regulated 5VDC Power Supply, 110 VAC Input

✔TS-ENC730: Metal Enclosure with Power Converter and additional features

✔RC-DB9: COM2 adapter cable to DB-9

In addition, a complete set of interfacing cables, connectors, and enclosures is available.

Note

Check our website at www.embeddedARM.com for an updated list of options

and e ternal accessories

TS-7300 MANUAL

INT ODUCTION

1.6 PC/104 Peripherals

Technologic Systems offers many add-on peripherals to complete the requirements of

your application. These products directly interface with the TS-7300 using the PC/104

bus, adding a wide variety of functionalities at very reasonable prices. Some of these

functionalities includes:

✔NVRAM - adds 32K, 128K, 1MB or 2MB bytes of battery-backed SRAM. Battery

backed SRAM provides non-volatile memory with very fast write times and unlimited

write cycles, unlike Flash memory. This can be very important if the data is constantly

being updated several times per minute, since Flash devices can wear-out after a few

million write cycles. It also eliminates the latency that Flash memory has during write

cycles. This resource is a byte-wide memory device using a lithium battery that will last

a minimum of 10 years with or without power applied.

✔Analog VIDEO interface – When a video monitor is needed.

✔CAN Bus – Useful for automotive applications.

✔Modems – Phone Line or GSM Cellular modems.

✔Additional Ethernet ports.

✔Additional DIO interface with either 24 or 64 new lines..

✔Additional 12 bit ADC and DAC: useful for industrial automation applications.

✔Additional COM and Parallel ports – Make more communication channels available.

✔Power-over-Ethernet

✔Radios – Long-range wireless radios, Xbee modules

Note

New PC/104 boards are always in development. Contact Technologic Systems or

visit the PC/104 peripherals pa e at our website for a complete and updated list

of additional functionalities that can be added to the TS-7300 using the PC/104

bus. You can also contact Technologic Systems about your custom project

desi n.

TS-7300 MANUAL

INT ODUCTION

1.7 TS-ARM Development Kit

The TS-ARM Development Kit for the TS-7300 Single Board Computer includes all

equipment necessary to boot into the operating system of choice and start working. The

development kit is highly recommended for a quick start on application development.

The TS-ARM Development Kit contains a 256 or 512 MB Flash drive (SD Card) which

includes:

✔a self-hosting ARM installation of the Debian Linux 3.0 distribution compiled for ARM

✔gcc 2.95.4 and gcc 3.0 compiler with full tool-chain

✔Hardware test routines source code and other e ample source code

✔Debian package system: apt-get, tasksel, dselect

The development kit additionally includes:

✔SD Card reader

✔5 VDC regulated power supply (international versions available)

✔NULL modem cable

✔Adapter cable from 10-pin header to DB9

✔Various cables for connection DIO, LCD, Keypad, etc.

✔Development CD with complete TS-Kernel source, manuals, e ample code, etc.

✔Printed supporting documentation for TS-7300 Hardware, Linu for ARM and

Development Kit.

Note

Single Board Computer is not included on the Development Kit (sold separately).

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