Techno Control CITY CE516P Manual de usuario

TECNOCONTROL S.r.l.

Via Miglioli, 47 20054 SEGRATE (MI) Italy- Tel. (+39) 02 26922890 - Fax (+39)02 2133734

http: www.cpftecnogeca.com e-mail: info@tecnocontrol.it

IST-1516.CE01.02

File: IST-1516.CE01.02_CE516-EN (04.03.2021).docx

GAS CONTROL UNIT

CITY

CE516P

Max no.16 Gas Detectors on RS485 BUS

with proprietary protocol

USER MANUAL

IST-1516.CE01.02 CE516P / User Manual Pag. 2/50

TECNOCONTROL S.r.l. - Via Miglioli, 47 20054 SEGRATE (MI) - Tel. 02. 26 92 28 90 - Fax 02. 21 33 734

Please read and keep care of this manual and the manual of

installed sensors too.

All documentation relating to gas detection plant should be preserved, because it contains

the procedures to be used during the routines verification and / or during the periodic

calibration. We recommend that you always complete the Setup Memorandum Tables in the

last pages of this manual. This will facilitate any possible change to the configuration and/or

in case of additional sensors, and operations and maintenance service.

INFORMATION AND WARNINGS OF USE

The control unit is suitable for gas alarm systems up to No.16 detection points. The simple

installation and easy configuration via the buttons make the unit suitable for use in many

areas, both civil and industrial.

It should be noted that inappropriate use or lack of maintenance can affect the operation of

the device and thus preventing the proper activation of alarms with potential serious

consequences for the user.

TECNOCONTROL disclaims any responsibility if the product is misused, altered or

not as planned or outside the rated operating limits or put in work incorrectly. The choice

and use of the product are the sole responsibility of the individual operator.

The rules, laws, etc. mentioned, are the ones valid on the date of issue. In any case, must

be observed all applicable national regulations in the country of use.

The information contained in this document are accurate, current at the date of publication,

and are the result of continuous research and development, the specifications of this

product and what is indicated in this manual may be changed without notice.

The Control Unit has a clock with the automatic DST change (Setting for Italy on UTC

+ 01: 00 Time Zone). In the absence of power supply, the clock works with the lithium

battery (on the board in the cover), its life, in normal operation is over 5 years.

If the lithium battery is exhausted and the Control Unit remained completely without power,

at start up, you will need to enter the correct date and time (see chapter Date and Time) and

then the battery must be replaced soon with a new one.

NOTES FOR READING INSTRUCTION

CE516

Control unit up to No.16 gas detectors. Equipped with No.5 relay outputs expandable

to 9 with No.1 ES4014. The unit has also no.1 Logic Input.

ES414

Expansion card with No.4 relay outputs.

ES415

Expansion card with No.1 RS485 serial port Communication via Modbus®RTU binary.

SENSOR

It is the name that, for simplicity, is indicated the Remote Gas Detectors models, which

can be connected via proprietary protocol RS485 BUS, to the CE516.

FIRMWARE

Program inserted into the microcontroller which controls the unit functioning.

Symbol that indicates an important warning in the instructions.

Symbol indicates information or additional explanation in the instructions.

Documento / Document: IST-1516.CE01.02_CE516-EN (04.03.2021).docx

Oggetto / Subject / Objet: CE516 (Bus RS485) Centrale da parete / Wall mount Control Unit / Centrale de

contrôle murale (GIUGIARO design).

Cronologia delle revisioni / Revision History / Historique des révisions

Rev.

Data / Date

Da / By

Note

04/03/2021

UT/FG

1° Emissione / 1st Edition / 1ère délivré

IST-1516.CE01.02 CE516P / User Manual Pag. 3/50

TECNOCONTROL S.r.l. - Via Miglioli, 47 20054 SEGRATE (MI) - Tel. 02. 26 92 28 90 - Fax 02. 21 33 734

SOMMARIO

INFORMATION AND WARNINGS OF USE 2

NOTES FOR READING INSTRUCTION 2

PRODUCT DESCRIPTION 5

Fig.1 –CE516P - Wall mount housing 5

Fig.2 - Eg installation with TS482 series detectors. 6

CONTROL UNIT INSTALLATION 8

Fig 3 –CE516P Dimensions and Template for wall mounting. 8

OPEN –CLOSING THE HOUSING 8

ELECTRICAL CONNECTIONS 9

Fig.4 –Inputs for cable glands 9

Power connection 10

Fig 5. –CE516P Wiring diagram for Power, Batteries, AUX input and relay output No.9. 10

Connection with Gas Detectors (Sensors) 11

Fig.6 –max No.16 TS482 connected in cascade, max No. 8 per each RS485 port. 11

Fig.7 –Eg.with TS482 (max No.16) connected in cascade 12

Fig.8 –Eg. cable terminated with 120 Ωresistors, one at each end of the cable. 12

Fig.9 –CE516P Wiring diagram COM1 and COM2 RS485 Bus serial ports 13

DETECTOR ADDRESS : Dip-Switch SET-UP 13

Fig.10 –CE516P Wiring diagram - Relay Outputs 14

Expansion Board ES415 - Modbus®15

Fig.11 –ES415 Expansion card with COM3 (RS485) Modbus serial port. 15

USE OF THE CONTROL UNIT 16

Fig.12 –CE516P Keyboard 16

Keyboard 16

LEDs indications 16

Internal Buzzer indication 16

Single digit numeric field (password entry, etc.) 16

Screens 'Enable ...', 'Disable ...', 'Copy ...', 'Delete ...', 'Settings-> Date & Time': 17

Display –All other Screens: 17

Display –Initial Screens 17

Preheating Time 17

Display –Main Screen 17

MAIN MENU 20

List and short description of the accessible menus and the required or Password: 20

RESET 21

SENSORS 21

SENSORS-ENABLE / DISABLE (Level 1): 21

CONFIGURE SENSORS (Level 2): 22

CONFIGURE - PRECONFIGURED SENSOR: 22

Description of items related to the Preconfigured sensor: 24

Description of the items relating to the outputs: 25

CONFIGURE - SEARCH SENSOR: 26

Description of the items relating to the SEARCH SENSORS: 26

SENSORS-COPY (Level 2): 27

SENSORS-DELETE (Level 2): 27

SENSORS-MODIFY (Level 2): 27

SENSORS-DETAILS: 28

LOGIC INPUT 28

LOGIC INPUT - ENABLE/DISABLE (Level 1): 28

LOGIC INPUT –CONFIGURE (Level 2): 28

LOGIC INPUT –DELETE (Level 2): 29

LOGIC INPUT - MODIFY (Level 2): 29

IST-1516.CE01.02 CE516P / User Manual Pag. 4/50

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LOGIC INPUT –DETAILS: 29

ZONES 29

ZONES - ENABLE/DISABLE (Level 1): 29

ZONES - CONFIGURE (Level 2): 30

Description of items related to the Zone: 30

Description of the items relating to the outputs: 30

ZONES-DELETE (Level 2): 30

ZONES-MODIFY (Level 2): 31

ZONES-DETAILS: 31

EVENTS 31

EVENTS - ALARMS / FAULTS 31

EVENTS - ALL 31

SETTINGS 32

SETTINGS-LANGUAGE (Level 1): 32

SETTINGS-DISPLAY CONTRAST 32

SETTINGS-BUZZER (Level 1) 32

ALARMS 32

FAULTS 32

SETTINGS-DATE and TIME (Level 1): 33

SETTINGS-Modbus® (Level 2): 33

Function Codes and Reading 33

SETTINGS-INFO 34

ACCESS MENU 34

ENABLE LEVEL: 34

DISABLE LEVEL 35

CHANGE PASSWORD: 35

SERVICE 35

SERVICE-ELECTRIC TEST (Level 2): 35

SERVICE-BATTERY (Level 2): 36

SERVICE-FACTORY TEST (Level 3) 37

SERVICE-SD CARD 37

UPDATE FW. (Level 2): 37

Fig.12-SD Card insertion 37

COPY CONF. FROM (Level 2): 38

COPY CONF. ON (Level 2) 38

COPY EVENTS ON (Level 2): 38

DATA LOGGING (Level 1): 39

DELETE SD (Level 2): 39

APPENDIX 41

TECHNICAL SPECIFICATIONS 41

Summary of the list of Fault and Alarm messages 42

TABLES with List of PRECONFIGURED Gas Detectors 43

TABLE 1 - Models with RS485 BUS and Replaceable Sensor Cartridge. 43

TABLE 3 - Models and Values of TLVs 44

TABLE 4 - Pre-configured values for PARKING-EN (EN50545-1) 44

TABLE 5 - USED ONLY IN ITALY - Values to be set to use with PARKING-ITA 44

TABLE 6 - PRECONFIGURED Parameters of Relay Output Operation 45

Configuration Reminder Tables 46

Diagram Menu with access without password 50

IST-1516.CE01.02 CE516P / User Manual Pag. 5/50

TECNOCONTROL S.r.l. - Via Miglioli, 47 20054 SEGRATE (MI) - Tel. 02. 26 92 28 90 - Fax 02. 21 33 734

PRODUCT DESCRIPTION

The Control unit is wall mount, GIUGIARO DESIGN housing 379x241x133 mm.

The CE516P can only manage our Gas Detectors with proprietary RS485 BUS:

The Control Unit can manage up to 16 remote gas detectors (Sensors) (see list in Table 1)

RS485-Bus output models with “Replaceable Cartridge Sensor” for:

Flammable gases with Catalytic sensor (20% LFL range) TS482K (IP65) series.

Flammable gases with Pellistor sensor (100% LFL range) TS482P (IP65) series.

Toxic gases with electrochemical cell TS482E (IP65) series.

Oxygen with electrochemical cell (25% volume range) TS482EO (IP65) .

Available gas detectors: some models of detectors or calibrations for some gases may

not yet be available. We recommend that you contact us for confirmation or for specific

requests. e-mail: info@tecnocontrol.it

THE CE516P IS COMPATIBLE,ONLY WITH OUR DETECTORS,WHICH COMMUNICATE VIA RS485 BUS

WITH A PROPRIETARY COMMUNICATION PROTOCOL.

TO EACH SINGLE SERIAL PORT (COM1 AND COM2) CAN BE CONNECTED,ONLY 8DETECTORS

SUPPLIED DIRECTLY FROM THE CONTROL UNIT.

NO LIABILITY IS DISCLAIMED FOR MALFUNCTIONS,FAILURES OR DAMAGES CAUSED BY PRODUCTS

THAT ARE NOT COMPATIBLE OR NOT OF OUR PRODUCTION.

La Unit has No. 2 serial ports with RS485 proprietary BUS input (COM1 e COM2):

On each single serial port, max 8 detectors type TS482 can be connected, using 4-Wires, 2- wires for

the 24VDC power supply and 2 wires for the Bus.

The Unit has No.1 AUX input, which can be associated with a relay output:

It can be configured to activate one of the available relays and can be used by devices with NO or NC

contact outputs (gas sensors with a relay contact, smoke sensors, buttons, etc.).

Each Sensor can be configured in two ways quickly and easily:

Preconfigured Setup: Here you can choose one of the models of our production, (See list in Table 1),

which is then automatically set in the configuration recommended by the respective thresholds and

relay outputs. Is enough set the output number (relay) to complete the configuration.

Modifications of the other values are however allowed.

Search Sensors: here you can semi-automatically search and configure sensors if connected and

only if set with the correct address (from 1 to 16). In this case it will be necessary to enter only a few

parameters such as the number of the relay to be associated with the alarm thresholds.

Modifications of the other values are however allowed.

Mains Supply 90÷264 VAC

Fig.1 –CE516P - Wall mount housing

No.2 RS485 proprietary Bus

COM1 max No.8 Detectors

COM2 max No.8 Detectors

SD-CARD

Max No.16 Detectors

No.5 or No.9 Relay

No.1 RS485 (COM3)Modbus

(with ES415 optional card)

No.1 Logic Input

Internal Batteries (optional)

IST-1516.CE01.02 CE516P / User Manual Pag. 6/50

TECNOCONTROL S.r.l. - Via Miglioli, 47 20054 SEGRATE (MI) - Tel. 02. 26 92 28 90 - Fax 02. 21 33 734

Fig.2 - Eg installation with TS482 series detectors.

Each Sensor is protected and has a FAULT signal:

The Sensors COM Ports, are protected against short-circuit or wire breakings. If a short-circuit occurs,

the COM Port power supply is automatically stopped, and therefore also all the sensors (max n.8),

connected to it, switch off. At the same time, the FAULT signal is activated.

Each Sensor may be associated with a ZONE:

The sensors can be grouped into Zones (Max No.4), which can associate up to No.2 relay outputs

different for each alarm level and No.1 for the FAULT.

Each ZONE can be set according to operating LOGIC:

The logic used are the typical logic functions (OR, AND), management of adjacent sensors

(CORR.CON, CIRC.CON). Note that PARK-ITA is a function only for Italy standard (Italian Ministerial Decree DM

01/02/1986 replaced by DM 08/03/2015 and subsequent updates).

The Unit can manage up to No.5, or No.9 Alarm relays:

Each sensor has three alarm levels (Threshold 1, Threshold 2 and Threshold 3) and a FAULT,

freely addressable to any relay output. The control unit has no.5 relay already installed, which can be

increased to No.9 with the expansion card ES414.

The alarm thresholds can be configured with special mode of operation:

For use in car parking "PARKING EN" (EN 50545-1) or to the workplace, such as exposure limit value

TLV.

Each output (relay) can be configured as follows:

- Silenceable: the output is disabled for the Silence time, when RESET is carried out and the sensor

is above the set threshold. This function can, for example, be used for the outputs connected to

audible warning devices.

- Silence Time: is the time, adjustable from 0 to 300 seconds, so Silenceable output (e.g. relay connected to

a siren) is disabled when the RESET is performed and a sensor is above the set threshold

- Hysteresis ON: is the delay, adjustable from 0 to 300 seconds, of the relay, associated with an alarm

threshold.

- Hysteresis OFF: is the delay, adjustable from 0 to 300 seconds, of the relay to return to normal condition,

when it ends the alarm.

- Time ON: is adjustable from 0 to 300 seconds. This function can only be used if you want to stop the alarm

output after a finite time, even if the sensor remains above the alarm threshold set (This function

cannot be used in conjunction with Hysteresis OFF delay). For example you can use it to enable

devices that cannot be powered down, or to send a pulse to a phone dialer.

- Memorized: the relay remains in alarm, even if the sensor returns below the threshold (this function

does not work if the Time ON or into Hysteresis OFF has already been inserted a value other than

zero), to return to normal conditions must be done RESET. Serves, for example, to prevent the

accidental or unauthorized resetting of a block valve of the gas, without first checking the cause of

the alarm.

-Positive Logic: the operation of the relay can be set normally activated or in positive logic,

therefore, if the relay fails, or is completely out of power, automatically moves into the Alarm

position, the NC contact becomes NO.

The Control Unit has a BUZZER inside:

The internal Buzzer sounds a Beep every touch of the keyboard. It can also be set to sound in case of

Fault and / or Alarm.

Ingresso Logico AUX (es. PULSANTE)

AUX Logic input (eg. BUTTON)

Entrée logique AUX (par ex. BOUTON)

COM1 RS485

Elettrovalvola intercettazione gas / Gas cut-off

solenoid valve / Électrovanne de coupure du gaz

SE301 SIRENA / SIREN

RILEVATORI (es.TS482) / DETECTORS (e.g.TS482) / SONDES (par ex.TS482)

Lunghezza MAX cavi MAX cable lenght / Longueur de câble maxi

COM2 RS485

S16

S15

S14

S10

S11

S12

S13

CE516P

IST-1516.CE01.02 CE516P / User Manual Pag. 7/50

TECNOCONTROL S.r.l. - Via Miglioli, 47 20054 SEGRATE (MI) - Tel. 02. 26 92 28 90 - Fax 02. 21 33 734

The Control Unit can store the Events:

The system can store up to 100 events comprising Alarms, Faults, Power ON, Mains blackout and

Resetting, that can be re-called at any time.

The Control Unit has an SD-CARD slot, it can be used for:

Future updates of the Control Unit firmware.

Loading or Saving the control unit configuration and the events.

Transfer of a copy of the configuration from a CE516, to another CE516.

Data Logger (Storing in time, of the values read by the sensors, in text format).

The Control Unit has 1 Modbus®RS485 serial port (COM3):

With the expansion board ES415 (Optional PC-Card Modbus output) you can connect the Control Unit to

a Building or Industrial Management Systems, using the Modbus RTU binary protocol.

The Control Unit is protected by 3 LEVELS of PASSWORD:

Some menus are accessible up to three password levels, with a code composed of 4 numbers. The

levels are for access to functions, used by the respective authorized persons:

LEVEL 1: for the User

LEVEL 2: for the Installer or Maintenance technician.

LEVEL 3: Reserved - Only accessible for factory settings.

IST-1516.CE01.02 CE516P / User Manual Pag. 8/50

TECNOCONTROL S.r.l. - Via Miglioli, 47 20054 SEGRATE (MI) - Tel. 02. 26 92 28 90 - Fax 02. 21 33 734

CONTROL UNIT INSTALLATION

THE FOLLOWING INSTRUCTIONS DESCRIBES ALL THE CONTROL UNIT

SYSTEM SETUP PROCEDURES AND THE INSTALLATION PROCEDURES TO

BE EXECUTED ONLY BY AUTHORISED AND EXPERIENCED STAFF.

WARNING: The unit is to be installed in an area protected from direct sunlight

and rain. Please note that for safety the unit is to be installed in safe areas

where there are present or can form flammable atmospheres and

concentrations exceeding 24% volume of oxygen.

CLEANING: To clean the exterior of the enclosure, use a soft damp cloth with water; do not use

solvents or abrasive cleaners.

POSITIONING: The unit should be mounted on the wall using 4 screws and wall plugs (Ø 6 mm) or 4

M4 screws and nuts, if the wall is not in masonry. The housing's base must be fixed through the 4

holes, on the sides of the base (Fig.3). The electrical connections should be executed all on the

housing base.

Fig 3 –CE516P Dimensions and Template for wall mounting.

The cover unlocks (with a coin) by turning 90° the 4 buttons located above and below the enclosure. It

is opened by pulling and then rotating it up until it rests at the base.

OPEN –CLOSING THE HOUSING

The housing has two sliding internal hinges. To open the case, you must:

1- With a coin or screwdriver (blade 10-12 mm), unlock the 4 closing buttons, turning them 90°

clockwise.

2- Gently, pull the cover outwards of about 4 cm and then rotate it up and place it on the upper edge

of the base housing, in this way remain in the open position.

To close the housing act in reverse order. Pay attention that the cover and the locking mechanism

enter into place. Finally block 4 buttons, turning 90 ° counterclockwise. To facilitate the closure, press

on the lid, the buttons, which are eccentric, will bring the lid to adhere to the base housing.

APRE

OPENS

OUVERT

CHIUDE

CLOSES

FERME

DIMA DI FISSAGGIO A PARETE

n.4 Fori per Tasselli a muro Ø 6mm

TEMPLATE FOR WALL MOUNTING

No.4 holes for wall plugs Ø 6mmn.

PATRON DE FIXATION AU MUR

4 Trous pour chevilles Ø 6mm

130 mm

342 mm

IST-1516.CE01.02 CE516P / User Manual Pag. 9/50

TECNOCONTROL S.r.l. - Via Miglioli, 47 20054 SEGRATE (MI) - Tel. 02. 26 92 28 90 - Fax 02. 21 33 734

ELECTRICAL CONNECTIONS

The electrical connections should be executed all on the housing base.

The details of the connections to the mains, the two batteries, the AUX input and relay output

R9 are illustrated in Figure 4. While the details of the connections to the sensors and the other

outputs are illustrated in Figure 5.

The terminals are of "polarized inlet" type (1). We suggest to use

lugs adequate to the conductors (2) and to fix the wires to the box

structure to avoid excessive stress to the circuits and to the

terminals. Use a screwdriver (3) with the right dimensions.

Input terminal,

plug-polarized.

Considering that, it should be normal procedure disconnect power to the electronic equipment when

installing, or changing the connections, or when disconnecting or connecting expansion cards.

IMPORTANT:TO AVOID IRREVERSIBLE DAMAGE,DISCONNECT THE POWER SUPPLY TO

THE CONTROL UNIT,MAINS POWER AND BATTERY (IF PRESENTS)DURING INSTALLATION

(WIRING CABLES)OR BEFORE YOU INSTALL ANY EXPANSION BOARDS OR UNPLUG OR RE-

CONNECT THE FLAT CABLE.

Only if necessary, for maintenance or installation requirements, the housing cover can be

separated from its base, first remove mains power and remove the batteries, then disconnect

the flat cable, press on the two side tabs as shown in Fig. 3.Then you need to release the cover

from sliding hinges (press fit). To reconnect it, proceed in reverse order and after hanging up

the lid hinges, push the flat cable into the connector, respecting the polarization, the two levers

close automatically locking it. Only then you can reconnect power supply.

BATTERIES:Inside the housing, it can also accommodate two 12V/1.3Ah Lead batteries connected

in series (Fig.5) to assure the system powering in case of mains blackout.

The battery life is about 50 minutes with No.16 sensors, but each detector in less increases the

autonomy of about 4 min.

(The batteries are not included in the delivery, but are available on request). If required, to

increase the autonomy, No.2 12V, 3Ah or 7Ah batteries connected in series can be used,

but due to their size, they must be installed outside the control unit.

Considering that each detector absorbs 0.08A/h from the battery, the autonomy, with 16

detectors, becomes: about 2.5 hours with 3Ah batteries (each sensor less increases the

autonomy by about 9 min) and about 5.5 hours with 7Ah (each sensor less increases the

autonomy of about 20 minutes).

CABLE GLANDS: the lower side of the housing has 13 inputs designed for metric cable glands (ISO

pitch 1.5 mm). No.10 are for glands M16x1.5 mm (that accept external cables Ø 4÷8 mm) and n.3 are

for glands M20x1.5 mm (that accept external cables Ø 6÷12 mm).

These passages are closed, but they are not manually breakable, according to the installation

requirements, they must be drilling. To facilitate the operation, they have a centering for the drill bit.

Please, pay attention not touch the tip of the internal circuits or the power supply cables

To guarantee the degree of protection of the enclosure, it is recommended to use cable glands with

protection IP55 or higher.

Fig.4 –Inputs for cable glands

Altri ingressi

Other Inputs

Autres entrées

Centro guidapunta

Center for the drill bit

Centre de guidage

Ingresso Alimentazione di Rete

Mains power supply Input

Entrée Alimentation Reseau

IST-1516.CE01.02 CE516P / User Manual Pag. 10/50

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Power connection

The installation must include a power line protection device. To the mains line, a bipolar disconnecting

switch dedicated for the gas detection system. The device, clearly identified, must act only on Phase

and Neutral, but not on the Earth. It is advisable to also provide for a surge protector, lightning etc.

Mains Power Supply (90÷264Vdc / 47÷63Hz) should be connected to terminal L, Nand Earth at the

right of the housing base. The terminal has a protective fuse (5x20) 2A.

The two 12V/1.3Ah Lead internal batteries if required should be connected in series to BAT+ (Red)

and BAT- (Black) terminals. For the series connection, use the black cable supplied with two terminals

(4.8 mm Fastens).

The auxiliary input (AUX) can be used to connect devices with a NO or NC contact (gas sensors with

relay contacts, smoke sensors, buttons, etc.). It can be configured to activate one of the available

relays. It can be connected to multiple devices if it’s are homogeneous. (If the device has an NC contact

must be connected in series or in parallel if it’s have all a contact NO).

Output Relay No.9 has the same characteristics and use of those described on the next page.

Fig 5. –CE516P Wiring diagram for Power, Batteries, AUX input and relay output No.9.

N T L

B+

B-

Black

B+

Red

n.2 12V / 1,3Ah Batteries

Connected in Series

Relay no.9 output terminal

LED ON = Relay OUT no.9 NC

Press to Open

Neutral

Earth

Line

-+- +

Fuse (5x20) 2A

TO AVOID IRREVERSIBLE DAMAGE,

DISCONNECT THE POWER SUPPLY TO

THE CONTROL PANEL,MAINS POWER

AND BATTERY (IF PRESENTS)BEFORE

YOU UNPLUG OR RE-CONNECT THE

FLAT CABLE.

Flat-cable connector for cover

connection

V1+

GND

V2+

GND

LED: Batt TEST ON

The LED lights up when

checking functioning of

batteries (if installed).

Auxiliary Input Terminal AUX

RS485 BUS Card

(COM1 and COM2)

Outputs board

(Relays 1÷4)

Main Board

Input AUX and

Outputs Relay 9

RS485 BUS

INPUTS

Battery

n. 1

Battery

n. 2

Position Expansion

board

ES414 (Relays 5÷8)

90÷ 264 Vac / 47÷63Hz Mains power supply terminal

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