TE Connectivity DYNAMIC 5000 Series Manual de usuario

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Instruction sheet

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PRODUCT INFORMATION 1-800-522-6752

408-78067

1 MAY 2020 Rev A

DYNAMIC CONNECTOR D5900 SERIES

1. INTRODUCTION

This Instruction Sheet describes the operation method of DYNAMIC CONNECTOR D5900 series.

Please refer to product standard 108-140022 for a detailed product performance of the connector.

2. COMPOSITION

DYNAMIC CONNECTOR D5900 is composed of the Receptacle assembly and the Header Connector.

The circuit number is marked to the Receptacle assembly for correct installation.

3. RECEPTACLE ASSEMBLY

3.1. Receptacle assembly with spring opener (2260828-1)

3.1.1 Insert the hook head of spring opener (2260828-1) into a square hole on the wire insertion side

of the receptacle assembly.

3.1.2 Push the lever of the spring opener (2260828-1) with thumb at illustrated direction in Fig. 1 until

the rib on the opener enters the hole firmly.

*Operate the spring opener with receptacle assembly unmating with header connector, or the

header connector and PCB would be damaged.

Fig. 1

3.1.2

3.1.1

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Rev A

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3.2. Wire Strip

3.2.1 Applicable wire size: AWG #8~#16(1.3~8.4mm2), Strip length: 13.7±0.5mm.

*Strip length could be confirmed by comparing with strip gauge on 2 sides of receptacle

assembly as Fig.2 shows.

3.2.2 In case of any undesirable twist, bending or loosening of conductors after stripping, fix the

shape of the wires and confirm length with strip gauge before using.

*Do not use extremely deformed wire after stipping.

3.2.3 Cutting surface of conductor and insulator of processed wires shall be smoothly flat.

Fig.2

3.3. Method of connecting wire with spring opener (2260828-1)

When reconnecting with other wires, only wire of same diameter and stranded condition could be used.

3.3.1 Install the spring opener to the receptacle assembly and push the lever of opener at illustrated

direction in Fig.3.

3.3.2 Insert wire until the end while pushing the lever of opener simultaneously. Do not over push the

opener when it touches receptacle assembly.

3.3.3 Release the lever of opener and pull the wire slightly to confirm if the cable is fixed by spring.

Fig. 3

STRIP GAUGE

Strip length

13.7±0.5mm

Wire

3.3.2

3.3.1

3.3.3

Do not over push the opener when it touches

receptacle assembly.

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Rev A

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4. HEADER CONNECTOR

The header connector is PCB installable connector with metal contact assembled. Horizontal type

shown in Fig.4 is available. Recommended PCB thickness is 1.6mm~2.4mm±0.1. Before soldering

procedure, push the header connector straightly until the retention legs are fixed to the holes on PCB

and confirm no gap between connector and PCB.

Fig. 4

4.1. Recommended PCB dimensions

Through-hole type PCB is recommended for soldering of D5900 header connector. Recommended PCB

dimensions are defined on the customer drawing.

4.2. Flow solder mounting

This product is lead-free compatible product. An appropriate temperature profile is mandatory for the

soldering procedure. Please refer to Product Specification 118-140022 for details.

4.3. Soldering procedure by hand

Please refer to Product Specification 118-140022 for details.

5. MATING

In mating procedure, mate the receptacle assembly with header connector completely until hearing the

locking sound with clear click feeling.

In unmating procedure, release the lock by pushing the lock down and extract the receptacle assembly

out of the header connector.

*Do not extract the receptacle assembly strongly with incomplete lock releasing, or the lock, housing,

contact and wire might be damaged.

Header connector

PCB

Good PCB installation

Bad PCB installation

GAP

408-78067

Rev A

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6. APPLICABLE WIRE

Wires in Table.1 are available for D5900 series connector.

SQ(AWG)

Insulation diameter

1.3(#16)

8mm Max.

2.15(#14)

3.3(#12)

5.3(#10)

8.4(#8)

Table. 1

7. OTHERS

7.1 Wrap the wires as close as possible to the connector side (as shown in Fig.6). Recommended

wrapping position in vibration environment is 10 cm max.

7.2 After mating with heading connector, do not load excessive tensions to the wire.

Fig. 5

Wire wrapping position

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