System Sensor D4P120 Manual de usuario

Page 1

INSTALLATION INSTRUCTIONS FOR SMOKE DETECTOR KITS

(11K76 & 11K80; 603408-09 & 603408-10) USED WITH KC/KG/KH/LC/LG092 - 152 UNITS

Litho U.S.A.

506437-01

1/2015

Supersedes 10/2012

E2015

D4P120 & D4S

SMOKE DETECTOR KITS

PACKAGED UNITS KITS

AND ACCESSORIES

Shipping and Packing List

Supply OR Return Air Applications

11K76 single-sensor kit contains the following:

1 - Smoke detector sensor

1 - Smoke detector power board

2 - Supply brackets

1 - Hinged panel

1 - Hinged panel mounting bracket

1 - Panel holder

1 - Power harness (J255/1, 4 -- used on KC, KG & KH

units only)

1 - Power harness (J255/J262 -- used on LG & LC units

only)

1 - Supply harness (P253/P252)

1 - Return harness (P250/P251)

1 - Jumper harness (P250/J261 --used on supply air SD

units only)

1 - 36” metal sampling tube (used on supply air SD units

only)

1 - 18” metal sampling tube (used on return air SD units

only)

1 - Plastic exhaust tube

1 - Magnet

1 - Sensor manufacturer's instructions

#10 - 16 X 3/4” sheet metal screws

#8 - 32 X 1” thread-forming screws

#8 - 32 X 1/2” thread-forming screws

Insertion-type wire ties

WARNING

Improper installation, adjustment, alteration, ser

vice or maintenance can cause property damage,

personal injury or loss of life. Installation and ser

vice must be performed by a licensed professional

installer, service agency or the gas supplier.

Supply AND Return Air Applications

11K80 dual-sensor kit contains the following:

2 - Smoke detector sensors

1 - Smoke detector power board

2 - Supply brackets

1 - Hinged panel

1 - Hinged panel mounting bracket

1 - Panel holder

1 - Power harness (J255/1,4 -- used on KC, KG & KH

units only)

1 - Power harness (J255/J262 -- used on LG & LC units

only)

1 - Supply harness (P253/P252 -- used on KC, KG & KH

units only)

1 - Return harness (P250/P251)

1 - 36” metal sampling tube (used on supply air SD units

only)

1 - 18” metal sampling tube (used on return air SD units

only)

2 - Plastic exhaust tubes

2 - Magnets

1 - Sensor manufacturer's instructions

#10 - 16 X 3/4” sheet metal screws

#8 - 32 X 1” thread-forming screws

#8 - 32 X 1/2” thread-forming screws

Insertion-type wire ties

CAUTION

Danger of sharp metallic edges. Can cause injury.

Take care when servicing unit to avoid accidental

contact with sharp edges.

Application

LC and LG Units -- Smoke detector will send a 24Vac

signal to the unit controller when smoke is sensed. The

unit controller default mode will de-energize unit.

KC, KG and KH Units -- Smoke detector will interrupt the

24Vac signal to the unit control circuit when smoke is

sensed. Unit will be de-energized.

Page 2

Installation

CAUTION

Before attempting to perform any service or mainte

nance, turn the electrical power to unit OFF at dis

connect switch.

Smoke detector sensor and power board installation

Use manufacturer's instructions provided with smoke

detector to install sensor(s) and power board. Refer to

figure 1 for location of power board, supply air sensor and

return air sensor. See figure 2 to assemble the supply air

bracket.

Sampling tube installation

1 - Select the appropriate sampling tube.

Supply air sensor -- 36”

Return air sensor -- 18”

2 - Slide metal sampling tube onto the back side of the

sensor. When sensor is installed in return air

applications, slide plastic exhaust tube onto back

side of sensor. See figure 3.

NOTE - Plastic exhaust tube is NOT used in supply air

applications and should be discarded.

3 - Orient sampling tube so that holes point toward the

air stream.

FIGURE 1

SMOKE DETECTOR COMPONENT LOCATIONS

ROUTE P253 SUPPLY AIR

HARNESS THROUGH PLASTIC

CONDUIT OVER FILTER FRAME

ROUTE P250 AND P252

FROM THE OTHER END OF

SUPPLY AIR HARNESS

A173 POWER

BOARD

A171 RETURN

AIR SENSOR

A172 SUPPLY

AIR SENSOR

P251

J251

J253

P253

IDENTIFY CONNECTORS

BY LABELS STAMPED

ON WIRES

SUPPLY AIR SMOKE DETECTOR SUPPORT BRACKET

FIGURE 2

A172 SUPPLY

AIR SENSOR

HEAD

SUPPLY AIR

BRACKETS

Page 3

SMOKE DETECTOR SENSOR WITH SAMPLING

TUBE AND EXHAUST TUBE

FIGURE 3

PLASTIC EXHAUST

TUBE

SENSOR

HEAD MAGNET

TEST

LOCATION

METAL SAMPLING TUBE

(Point sampling holes

toward air stream)

Wiring

FIGURE 4

KC, KG & KH CONTROLS AREA

GROUND TAB

DISCONNECT UNIT WIRES

LABELED 1 AND 4. CONNECT

TO KIT HARNESS WIRES

LABELED 1 AND 4.

J255

P250

P252

ROUTE P251 TO

RETURN AIR

SENSOR

ROUTE P253 TO

SUPPLY AIR SENSOR

BUNDLE AND SECURE

J255 HARNESS NEAR

P250 AND P252

IDENTIFY CONNECTORS

BY LABELS STAMPED

ON WIRES

Page 4

KC, KG and KH Units

1 - Supply air smoke detector installations -- Route

harness wires across the top of the unit. Secure wires

to existing bundle and route from the control area to

the blower compartment as shown in figure 1. Take

care to secure wires away from other components.

2 - Locate and disconnect wires labeled 1 and 4 in

control area. See figure 4.

3 - Locate power harness which has three

quick-connect terminals on one end of harness.

Connect wires labeled 1 and 4 to terminals

disconnected in previous step. Connect wire labeled

GND from power harness to ground tab in unit.

Position J255 plug near P250 and P252 plugs. See

Figure 4.

4 - Secure power board to hinged panel using two

#8-32X1” screws. Route power board harness

behind hinged panel as shown in figure 5 using

provided insertion-type wire ties.

5 - Use two #8 - 32 X 1/2” screws to secure smoke

detector hinged panel to hinged panel mounting

bracket. See details A and B on figure 5.

6 - Use two #8 - 32 X 1/2” screws to secure panel holder

to left side of compressor wrapper.

7 - Use two #8 - 32 X 1/2” screws to secure hinged panel

assembly to control box.

8 - Secure P255, J250 and J252 harness ends to the

insertion-type wire tie located in the control box.

9 - Make jack/plug connections as shown in figure 6

when installing return air smoke detector only, figure

7 when installing supply air smoke detector only, and

figure 8 when installing both supply and return air

smoke detectors.

POWER BOARD INSTALLATION

(KC, KG, KH, LC & LG Units)

FIGURE 5

DETAIL B

HINGED PANEL

MOUNTING

BRACKET

DETAIL A

HINGED PANEL

MOUNTING

BRACKET

HINGED

PANEL

MOUNTING

BRACKET

PANEL

HOLDER

CONTROL

BOX

POWER

BOARD

MOUNTING

SCREWS

MOUNTING

SCREW

SEE

DETAIL A

P252

J255

P250

SEE

DETAIL B

ROUTE P253

(4 PIN PLUG) TO A172

SUPPLY AIR SENSOR

J26

HINGED

PANEL

ROUTE POWER

BOARD HARNESS

BEHIND HINGED PANEL

COM

PRESSOR

WRAPPER

Page 5

P250

4 Wires

4 PIN

KC, KG or KH Unit Application with Single Return Air Smoke Detector

(Note: Verify that power board DIP switch is set to 1)

53W80

A171

RETURN AIR

SENSOR

J251

J255 P255

J250

J252

A173

SMOKE

DETECTOR

POWER

BOARD

4 PIN 4 PIN 4 PIN

6 PIN

4 GND

FIGURE 6

6 PIN

P251

J261 P250

4 PIN

6 PIN

Discard These Three Harnesses - Not Used In This Application

Wires marked

J261-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

P252

P253

Wires marked

P253-1, 2, 3, or 4

Wires marked

P252-1, 2, 3, or 4

P250

J261

Wires marked

J261-1, 2, 3, or 4

4 PIN 4 PIN 4 PIN 4 PIN

Wires marked

P250-1, 2, 3, or 4

4 Wires

Wires marked

P251-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

Wires marked

J255-1, 2, 3, or 4

Kit harness connections

shown in bold.

P250

P252

4 Wires

A173

SMOKE

DETECTOR

POWER

BOARD

KC, KG or KH Unit Application with Single Supply Air Smoke Detector

(Note: Verify that power board DIP switch is set to 1)

53W80

A172

SUPPLY AIR

SENSOR

J253

J255 P255

J250

J252

4 PIN 4 PIN 4 PIN 4 PIN

6 PIN

4 GND

FIGURE 7

6 PIN

P253

6 PIN 6 PIN

J261

J261 P250

4 PIN

6 PIN

Discard These Two Harnesses - Not Used In This Application

Wires marked

J261-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

P250

P251

Wires marked

P251-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

4 PIN 4 PIN

4 Wires

Kit harness connections

shown in bold.

Wires marked

J255-1, 2, 3, or 4

Wires marked

P253-1, 2, 3, or 4

Wires marked

P252-1, 2, 3, or 4

Wires marked

J261-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

Page 6

P251

P252

P253

J255

KC, KG or KH Unit Application with Return Air and Supply Air Smoke Detectors

(Note: Change power board DIP switch setting to 2)

53W81

A171

RETURN AIR

SENSOR J251

P255

J250P250

J252

A173

SMOKE

DETECTOR

POWER

BOARD

4 PIN 4 PIN 4 PIN 4 PIN

6 PIN

4GND

FIGURE 8

6 PIN

A172

SUPPLY AIR

SENSOR

J253

4 PIN 4 PIN 6 PIN

J261 P250

4 PIN

6 PIN

Discard This Harness - Not Used In This Application

Wires marked

J261-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

4 Wires 4 Wires

4 Wires

Kit harness connections

shown in bold.

Wires marked

P251-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

Wires marked

P253-1, 2, 3, or 4

Wires marked

P252-1, 2, 3, or 4

FIGURE 9

LC & LG CONTROLS AREA

J262C

P252

J255

P250

ROUTE P251 TO RE

TURN AIR SENSOR

ROUTE P253 TO

SUPPLY AIR SENSOR

INSERTION

WIRE TIE

Page 7

LC and LG Units

1 - Install power board and hinged panel in control box

as outlined in steps 4 through 7 in KC, KG and KH

wiring section. See figure 5.

Note - If a DDC control is factory-installed, the hinged

panel will already be in place. Discard panel provided in kit.

2 - Secure P255, J250 and J252 harness ends to the

insertion-type wire tie located in the control box. See

figure 9.

3 - Make jack/plug connections as shown in figure 10

when installing return air smoke detector only, figure

11 when installing supply air smoke detector only, and

figure 12 when installing both supply and return air

smoke detectors.

NOTE - Harness P252/P253 is factory-installed and

is located near the supply sensor and power board

hinged panel. Plugs are located in the unit near the

the sensor(s) and power board.

Test Magnet(s)

A test magnet is provided in a bag assembly with each

sensor. Remove the magnet from the bag assembly and

place it on a metal surface near the sensor. The magnet is

used during test procedures.

Maintenance and Test Procedure

Instructions

The sensor manufacturer's instructions, which are

provided with each sensor, outline information on

maintenance and test procedures. Place these

instructions in the literature pouch for future reference.

P250

LC or LG Unit Application with Single Return Air Smoke Detector

(Note: Verify that power board DIP switch is set to 1)

53W80

FIGURE 10

A171

RETURN AIR

SENSOR

J251 P251

J255 P255

J250

J252

A173

SMOKE

DETECTOR

POWER

BOARD

A55

UNIT

CONTROLLER

P262

J262C

GND

J255

Wires marked

J255-1, 2, 3, or 4

Quick-Connect

Terminals

P252

P253

Wires marked

P253-1, 2, 3, or 4

Wires marked

P252-1, 2, 3, or 4

P250

J261

Wires marked

J261-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

Discard These Three Harnesses - Not Used In This Application

4 PIN

6 PIN

4 PIN

6 PIN

4 Wires

6 PIN 4 PIN 4 PIN 4 PIN 4 PIN

Wires marked

J262C-1, 2, 2, or 3

4 PIN4 PIN

Wires marked

J255-1, 2, 3, or 6

Wires marked

P251-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

Kit harness connections

shown in bold.

Page 8

4 Wires

J261P252

P253

J255

4 Wires

LC or LG Unit Application with Single Supply Air Smoke Detector

(Note: Verify that power board DIP switch is set to 1)

53W80

FIGURE 11

J252

P255

P250 J250

A172

SUPPLY AIR

SENSOR

J253

Jumper Harness

A55

UNIT

CONTROLLER

P262

J262C

A173

SMOKE

DETECTOR

POWER

BOARD

4 PIN

6 PIN

4 PIN

6 PIN

4 Wires

4 PIN4 PIN 6 PIN6 PIN

GND

J255

Wires marked

J255-1, 2, 3, or 4

Discard These Two Harnesses - Not Used In This Application

6 PIN

P250

P251

Wires marked

P251-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

4 PIN 4 PIN

Wires marked

J262C-1, 2, 2, or 3

Wires marked

J255-1, 2, 3, or 6

Wires marked

P253-1, 2, 3, or 4

Wires marked

P252-1, 2, 3, or 4

Wires marked

J261-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

Kit harness connections

shown in bold.

P252

P253

P250

J255

4 Wires

LC or LG Unit Application with Return Air and Supply Air Smoke Detectors

(Note: Change power board DIP switch setting to 2)

53W81

FIGURE 12

J250

A171

RETURN AIR

SENSOR

J251 P251

P255

J252

A172

SUPPLY AIR

SENSOR

A173

SMOKE

DETECTOR

POWER

BOARD

J253

A55

UNIT

CONTROLLER

P262

J262C

6 PIN6 PIN

4 Wires

6 PIN6 PIN

4 PIN4 PIN

4 Wires

4 PIN4 PIN

Wires marked

J262C-1, 2, 2, or 3

Wires marked

J255-1, 2, 3, or 6

Wires marked

P251-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

Wires marked

P253-1, 2, 3, or 4

Wires marked

P252-1, 2, 3, or 4

J261 P250

4 PIN

6 PIN

Discard This Harness - Not Used In This Application

Wires marked

J261-1, 2, 3, or 4

Wires marked

P250-1, 2, 3, or 4

Kit harness connections

shown in bold.

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