System air Topvex FR03 Manual de usuario

Document in original language | 151625 · A002

Topvex FR03, FR06, FR08, FR11

Air Handling Unit

Installation instructions GB

151625 | A002

E&OE

Systemair AB reserves the rights to alter their products without notice.

This also applies to products already ordered, as long as it does not affect the previously agreed specifications.

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Contents

1 EU Declaration of Conformity .............................1

2 Warnings.......................................................2

3 Product information .........................................2

3.1 General................................................2

3.2 Technical data .......................................3

3.2.1 Dimensions...............................3

3.2.2 Weights ...................................4

3.2.3 Space required...........................5

3.2.4 Electrical data............................5

3.3 Transport and storage .............................6

4 Installation.....................................................7

4.1 Unpacking ............................................7

4.2 Where/how to install ..............................7

4.3 Installing the unit....................................8

4.4 Supply air sensor.................................. 10

4.5 Mounting the sliding door kit................... 10

4.6 Connections ...................... .................. 13

4.6.1 Ducting .................................. 13

4.6.2 Condensation and heat

insulation ............................... 14

4.6.3 Silencers ................................ 14

4.6.4 Electric connections .................. 14

4.6.5 Electrical connections,

components............................ 15

4.6.6 External connections................. 16

4.6.7 BMS Connection....................... 17

4.7 Installing NaviPad control panel ............... 18

4.7.1 Dimensions............................. 18

4.7.2 Mounting control panel.............. 19

4.8 Additional equipment ............................ 19

EU Declaration of Conformity | 1

1 EU Declaration of Conformity

Manufacturer

Systemair Sverige AB

Industrivägen 3

SE-739 30 Skinnskatteberg SWEDEN

Office: +46 222 440 00 Fax: +46 222 440 99

www.systemair.com

hereby confirms that the following products:

Air handling units

Topvex FR03 EL Topvex FR03 Topvex FR03 HWL/HWH

Topvex FR06 EL Topvex FR06 Topvex FR06 HWL/HWH

Topvex FR08 EL Topvex FR08 Topvex FR08 HWL/HWH

Topvex FR11 EL Topvex FR11 Topvex FR11 HWL/HWH

(The declaration applies only to product in the condition it was delivered in and installed in the facility in accordance with the included

installation instructions. The insurance does not cover components that are added or actions carried out subsequently on the

product)

Comply with all applicable requirements in the following directives and regulations

Machinery Directive 2006/42/EC Ecodesign Directive 2009/125/EC

327/2011 Requirements for fans

1253/2014 Requirements for ventilation units

Low Voltage Directive 2014/35/EU

EMC Directive 2014/30/EU

The following harmonized standards are applied in applicable parts:

EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction

EN 13857 Safety of machinery – Safety distances to prevent hazard zones being reached by upper

or lower limbs

EN 60204-1 Safety of machinery – Electrical equipment of machines – Part 1: General requirements

EN 60335-1 Household and similar electrical appliances – Safety Part 1: General requirements

EN 60335-2-40 Safety of household and similar electrical appliances - Part 2-40: Particular requirements

for electrical heat pumps, air-conditioners and dehumidifiers

EN 50106:2007 Safety of household and similar appliances – Particular rules for routine tests referring to

appliances under the scope of EN 60 335-1 and EN 60967

EN 60529 Degrees of protection provided by enclosures (IP Code)

EN 62233 Measurement methods for electromagnetic fields of household appliances and similar

apparatus with regard to human exposure

EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for

industrial environments

EN 61000-6-3 Electromagnetic compatibility (EMC) – Part 6-3: Generic standards – Emission standards

for residential, commercial and light-industrial environments

The complete technical documentation is available.

Skinnskatteberg, 09-05-2018

Mats Sándor

Technical Director

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2|Warnings

2 Warnings

The following admonitions will be presented in the different sections of the document:

Danger

• Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or

serious injury.

Warning

• Indicates a potentially hazardous situation that may result in minor or moderate injuries.

Caution

• Indicates a risk of damaging the product or prevent optimal operation.

Important

• This appliance can be used by children aged from 8 years and above and persons with reduced physical,

sensory or mental capabilities or lack of experience and knowledge if they have been given supervision

or instruction concerning use of the appliance in a safe way and understand the hazards involved.

• Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children

without supervision.

3 Product information

3.1 General

This installation manual concerns air handling unit type Topvex FR manufactured by Systemair Sverige AB. Topvex FR

include the following model options:

•Model: FR03, FR06, FR08, FR11

•Heating coil: EL (Electric), HWL (Water coil, low power), HWH (Water coil, high power) or None.

•Right or left models: R (Right) L(Left). The side where the supply air is located when viewed from the access side.

•Airflow control: CAV – Constant Air Volume, VAV (as accessory) – Variable Air Volume = Constant duct pressure

control

•M0: Aluminium fan impeller

More information regarding VAV control can be found in the VAV kit instruction.

This manual consists of basic information and recommendations concerning the design, installation, start-up and opera-

tion, to ensure a proper fail-free operation of the unit.

The key to proper and safe operation of the unit is to read this manual thoroughly, use the unit according to given

guidelines and follow all safety requirements.

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Product information | 3

3.2 Technical data

3.2.1 Dimensions

Position Description Symbol

XYX

L/2

Bottom side, left hand unit

ASupply air

BExhaust air

COutdoor air

DExtract air

øD Q

W W

1/2"

Left hand unit

XYX

L/2

Operating side, left hand unit

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4| Product information

Position Description Symbol

XYX

L/2

Bottom side, right hand unit

ASupply air

BExhaust air

COutdoor air

DExtract air

øD Q

W W

Right hand unit

XYX

GHI

L/2

Operating side, right hand unit

Table 1 Dimensions

Model A B C D E F G H I JK L

FR03 1720 1115 540 ø315 60 270 275 450 275 1145 590 1502

FR06 2160 1315 640 ø400 80 275 325 550 325 1345 705 1902

FR08 2230 1515 740 ø500 60 355 350 650 400 1545 790 2004

FR11 2440 1715 840 ø630 80 405 400 765 432 1745 904 2206

Model L/2 M N P QR S T U W X Y

FR03 -1050 388 64 68 120 375 730 72 456 576 358

FR06 951 1260 414 103 106 102 375 730 158 653 763 384

FR08 1002 1450 514 103 106 120 375 730 275 706 807 384

FR11 1103 1650 614 103 106 120 375 730 329 801 844 520

3.2.2 Weights

Model Weight (kg)

FR03 196

FR06 275

FR08 345

FR11 433

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Product information | 5

3.2.3 Space required

Fig. 1 Space required

In case the sliding door application is installed the required space corresponds to the height of the sliding door support

bars (50 mm).

Model W (mm)

FR03 576

FR06 763

FR08 807

FR11 844

3.2.4 Electrical data

Table 2 Power Consumption

Model

Fans (W tot.)

230V 1~ and

400 V 3N~

Fans (W tot.)

230V 3~

El Heating

battery (kW

tot.)

Fuse (mains) (A)

for 230V 1~ and

400 V 3N~

Fuse (mains) (A)

for 230V 1~ and

230V 3~

FR03 EL 1352 1352 5 3x16 3x25

FR03 (None,

HWL/HWH) 1352 – – 10 10

FR03 EL M0 954 954 5 3x16 3x20

FR03 (None,

HWH) M0 954 – – 10 10

FR06 EL 1882 1882 10 3x20 3x35

FR06 (None,

HWL/HWH) 1882 1882 –3x10 3x10

FR08 EL 1944 1944 12 3x25 3x40

FR08 (None,

HWL/HWH) 1944 1944 –3x10 3x10

FR11 EL 4478 4478 15 3x32 3x63

FR11 (None,

HWL/HWH) 4478 4478 –3x10 3x10

FR11 EL M0 5666 6142 15 3x35 3x63

FR11 (None,

HWH) M0 5666 6142 –3x10 3x20

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6| Product information

3.3 Transport and storage

The Topvex FR03–11 should be stored and transported in such a way that it is protected against physical damage that

can harm panels, handles, display etc. It should be covered so that dust, rain and snow cannot enter and damage the

unit and its components. The appliance is delivered in one piece containing all necessary components, wrapped in plas-

tic on a pallet for easy transportation.

When transporting the FR03 unit use a fork lift placed on the gable of the unit (figure 2). Topvex FR06, FR08, and FR11

have specially constructed pallets that allow lifting at the long side of the unit (figure 3). These models can alternatively

be lifted using 2 fork lifts from the gable sides.

Warning

The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use protective

clothing.

Fig. 2 Transporting the unit

Fig. 3 Transporting units FR06-11

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