System air FFR 100 Manual

Installation, Operation and Maintenance instruction EN

Filter cassette for circular, rectangular and square ducts

Table of content

1 Introduction .......................................................... 1

1.1 Product description ......................................1

1.2 Intended use ..............................................1

1.3 Document description...................................1

1.4 Product overview FFK and FFS ......................1

1.5 Product overview FFR and FGR .....................1

1.6 Product liability............................................ 2

2 Safety .................................................................2

2.1 Safety definitions......................................... 2

2.2 Safety instructions ....................................... 2

2.3 Personal protective equipment ....................... 3

3 Transportation and storage ...................................... 3

4 Installation............................................................ 4

4.1 To do before installation of the product .............4

4.2 To install the product .................................... 4

5 Technical data.......................................................5

5.1 Product dimensions FGR .............................. 5

5.2 Product dimensions FFR...............................6

5.3 Product dimensions FFK ............................... 7

5.4 Product dimensions FFS ............................... 8

6 Maintenance......................................................... 9

6.1 To replace the filter ...................................... 9

6.1.1 Filter class ..................................... 9

1 Introduction

Filter cassettes with square, rectangular or round connection.

The product casing is made from galvanised steel sheet.

Filter used in cassettes needs to be changed regularly, how

often depends of how the product is used and in what

environment the filter cassette is located.

1.1 Product description

The products are filter cassettes with a casing made from

galvanized steel. FGR and FFR has circular connections with

rubber sealing.

FFK has rectangular connection and FFS has square

connection.

1.2 Intended use

The filter cassette is together with filter intended to filter the

air from particles.

FGR is used for panel filter.

FFR, FFK, FFS are used for bag filter.

1.3 Document description

This document contains instructions for installation, operation

and maintenance of the product. The procedures must be

done by approved personnel only.

Speak to Systemair for more information on how to install the

product in different installation locations.

1.4 Product overview FFK and FFS

1. Screws to open the lid

2. Name plate

3. Connections for a pressure sensor

1.5 Product overview FFR and FGR

1. Locking device

2. Name plate

3. Connections for a pressure sensor

1.6 Product liability

Systemair is not liable for damages that the product causes

in these conditions:

• The product is incorrectly installed, operated or

maintained.

• The product is repaired with parts that are not original

spare parts from Systemair.

• The product is used together with accessories that are not

original accessories from Systemair.

2 Safety

2.1 Safety definitions

Warnings, cautions and notes are used to point out specially

important parts of the manual.

Warning

If you do not obey these instructions,

there is a risk of death or injury.

Caution

If you do not obey these instructions,

there is a risk of damage to the product,

other materials or the adjacent area.

Note:

Information that is necessary in a given situation.

2.2 Safety instructions

Warning

Read the warning instructions that follow

before you do work on the product.

• Read this manual and make sure that you understand the

instructions before you do work on the product.

• Obey local conditions and laws.

• The ventilation contractor and the operator are responsi-

ble for correct installation and intended use.

• Keep this manual at the location of the product.

• Do not install or operate the product if it is defective.

• Do not remove or disconnect safety devices.

• Make sure that you can read all warning signs and labels

on the product when it is installed. Replace labels that

have damage.

• Only permit approved personnel to work on the product

and to be in the adjacent area during all work on the

product.

• Use applicable safety devices and personal protective

equipment during all work on the product.

• If the maintenance is not correctly and regularly done,

there is risk of injury and damage to the product.

• Only do the maintenance as given in this manual. Speak

to Systemair technical support if other servicing is

necessary.

• Always use spare parts from Systemair.

• The product is not to be used by persons, including chil-

dren, with reduced physical, sensory or mental capabil-

ities, or lack of experience and knowledge, unless they

have been given supervision or instruction.

• Do not allow children to play with the device.

2.3 Personal protective

equipment

Use personal protective equipment during all work on the

product.

• Approved eye protection

• Approved protective helmet

• Approved hearing protection

• Approved protective gloves

• Approved protective shoes

• Approved work clothing

3 Transportation and

storage

Caution

Make sure that the product does not

become damaged or wet during

transportation.

• Before you move the product to the installation location,

examine the packaging for damages.

• Keep the correct side of the packaging up during

transportation. Refer to the arrows on the packaging.

• Load and unload the product carefully.

• Keep the product in a dry and clean location during

storage.

• Keep the product in storage for maximum 1 year.

4 Installation

4.1 To do before installation of

the product

• Use installation material with fire resistance rating for the

installation location.

• Examine the packaging for transportation damage and re-

move the packaging from the product carefully.

• Examine the product and all components for damage.

• Make sure that the dimensions of the product agrees with

the expectations at the installation location.

• Make sure that the information on the name plate agrees

with the operation conditions.

• Install the product in a location where there is space for

commissioning, troubleshooting and maintenance.

• Make sure that the installation surface has sufficient ca-

pacity to hold the weight of the product.

4.2 To install the product

1For products with circular connection, do these steps:

a. Put the outside air duct to the product (A) with a

short duct or a duct connector (B) before the fan (C)

b. Use self drilling screws to attach the duct to the

product.

2For products with rectangular duct connections, do these

steps:

a. Use guide rails to attach the duct to the product.

Guide rails are not supplied by Systemair.

5 Technical data

5.1 Product dimensions FGR

Filter installation (1) for FGR.

FFR ø A B C D E 1

100 100 123 199 205 201 190

125 125 123 199 205 201 190

150 150 123 199 205 201 190

160 160 123 199 205 201 190

200 200 123 199 302 297 280

250 250 123 239 302 297 280

315 315 123 239 350 345 330

355 355 123 239 454 450 435

400 400 123 259 454 450 435

1. Free area for filter change.

5.2 Product dimensions FFR

Note:

Install the filter cassette in flat or vertical position. If installed vertically, the direction of the airflow must be in the direction

down so that the filter bags do not collapse.

FGR A B C D E F 1

100 100 200 203 522 450 200

125 125 200 203 522 450 200

150 150 200 203 522 450 200

160 160 200 203 522 450 200

200 200 245 248 530 450 245

250 250 295 298 584 500 295

315 315 345 348 634 550 345

355 355 445 448 780 650 445

400 400 445 448 782 650 445

1. Free area for filter change

5.3 Product dimensions FFK

Note:

Install the filter cassette in flat or vertical position. If installed vertically, the direction of the airflow must be in the direction

down so that the filter bags do not collapse.

FFK A B C D 1c/c E c/c F

30–15 340 190 402 250 320 170

40–20 440 240 502 350 420 220

50–25 540 290 532 350 520 270

50–30 540 340 562 350 520 320

50–40 540 440 550 390 520 420

60–30 640 340 642 350 620 320

60–35 640 390 717 350 620 370

70–30 740 340 700 390 720 320

70–40 740 440 787 420 720 420

80–40 840 440 800 466 820 420

80–50 840 540 882 530 820 520

100–50 1040 540 882 530 1020 520

120–50 1240 540 900 616 1220 520

1. Free area for filter change

5.4 Product dimensions FFS

Note:

Install the filter cassette in flat or vertical position. If installed vertically, the direction of the airflow must be in the direction

down so that the filter bags do not collapse.

FFS ��A��B C c/c D E 1

45 447 492 502 470 350

50 502 547 532 520 350

55 550 595 562 573 350

65 661 707 642 680 350

70 697 742 642 720 350

1. Free area for filter change

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