SunStar SWF/B Series Manual de usuario

MMMMEE--111100110033

USER’’

S MANUAL

Single Head Automatic

Embroidery Machine

(Compact Type)

SSuunnSSttaarr CCOO..,, LLTTDD..

SWF/B- Series

1. THIS IS AN INSTRUCTION FOR SAFE USE OF AUTOMATIC

EMBROIDERY MACHINES. READ THOROUGHLY BEFORE USE.

2. CONTENTS IN THIS INSTRUCTION MAY CHANGE, WITHOUT

PRIOR NOTICE, FOR IMPROVEMENT OF MACHINE QUALITY AND

THUS MAY NOT CORRESPOND TO THE MACHINE YOU

PURCHASED. CONTACT YOUR SALES AGENT FOR INQUIRIES.

3. THIS IS DESIGNED AND MANUFACTURED AS AN INDUSTRIAL

MACHINE. IT SHOULD NOT BE USED FOR OTHER THAN

INDUSTRIAL PURPOSE.

CONGRATULATIONS

on the purchase of your machine

SWF/B-T601C or SWF/B-T1201C

and

WELCOME to the SWF FAMILY !!

OUR SUCCESS IS IMPORTANT TO US. We want to be your partner in business where you machine

is concerned. Your machine is manufactured to the highest standards by the SunStar (SunStar Precision

Company, Ltd.Korea). Both the manufacturer and their United States distributors are dedicated to

product quality and customer care.

Taking the time to understand your machine, its maintenance needs, and its operation will make you more

comfortable with your purchase. Knowledge of your equipment and confidence in its operation can only benefit

your business from both a safety standpoint and in more efficient production.

We urge you to read your manual and mark any sections that you wish to discuss with your installation

technician, customer support or during any training session. Your manual pages are printed on one side only, so be

sure to make use of the space provided for making notes. While we have taken great care to make this manual as

complete and easy to understand as possible, we still welcome your comments and suggestions.

CONTACT INFORMATION:

CHAPTER 1 SAFETY RULES ............................................................................................................. 1

Delivery of Your Machine

Installation

Machine Operation

Troubleshooting

Placement of Warning Stickers

CHAPTER 2 INSTALLATION AND MACHINE ASSEMBLY ........................................................... 7

Environment

Electricity

Leveling the Machine

Assembly of Peripheral Devices

CHAPTER 3 PARTS OF THE MACHINE .......................................................................................... 17

CHAPTER 4 FUNCTIONS AND FEATURES ................................................................................... 18

CHAPTER 5 BASIC MACHINE OPERATION .................................................................................. 20

CHAPTER 6 BUTTON AND SWITCH OPERATION ....................................................................... 21

CHAPTER 7 THREADING AND TENSION ..................................................................................... 27

The Upper Thread Path

Threading the Machine

Tension control on Upper Thread

Take-up Spring

Bobbin Threading and Tension Adjustment

Bobbin Winder

CHAPTER 8 THE NEEDLE, THE HOOK AND THE STITCHES .................................................... 34

Stitch Formation

The Needle and Hook

The Needle

Changing the Needle

Relationship Between Needle and Hook

Relationship Between Take-Up Lever and Hook

Thread-Break Detecting Unit

CHAPTER 9 FLOPPY DISKS ............................................................................................................. 43

TABLE OF CONTENTS

iii

CHAPTER 10 NAVIGATING THE CONTROL PANEL ..................................................................... 45

Installing the Operating System

Main Indication Screen

The Function Menu

Outline of Function Menu

Explanation of Function Menu

Input and Output of Design

EMB CALL

FDD CALL

EXTERNAL INPUT

EXTERNAL OUTPUT

DESIGN DELETE

DESIGN COPY

MEMORY INITIAL

Basic Set-up Functions

X Scale

Y Scale

Angle

Mirror

Start ST

X Satin

Y Satin

Sub Work

Bobbin Winding

Design Trace

Length Measure

Optimize Trace

Repetition Work

Embroidery Data Set-up

Embroidery Design Editing

Stitch Edit

Design Divide

Design Filtering

Speed Code

Frame Movement

Data Origin

Power Resume

Float Non-stitching Movement

Machine Data Set-up

The Floppy Drive and Disk

Manual Cutting

Offset Set-up

Needle Bar Selection

CHAPTER 11ERROR MESSAGES AND CORRECTIONS ............................................................. 114

CHAPTER 12 THE CONTROL BOX ................................................................................................. 119

CHAPTER 13 MAINTENANCE AND INSPECTION........................................................................ 121

Oil Supply

Grease Supply

CHAPTER 14 MACHINE ADJUSTMENTS ...................................................................................... 128

CHAPTER 15 TROUBLESHOOTING ............................................................................................... 140

CHAPTER 16 NEEDLE CHART ........................................................................................................ 150

CHAPTER 17 BACKING .................................................................................................................... 151

CHAPTER 18 HOOPING AND TENSIONS ...................................................................................... 152

SAFETY RULES

CHAPTER 1

When operating a machine of any type, it is important to take precautions in order to safeguard

the user and the equipment. Whether the machine is owner operated or run by an employee,

procedures should be followed in order to ensure that the operator is not injured and the machine

is not damaged.

DANGER

When moving, handling, installing or performing maintenance on your machine,

it is important to observe all DANGER signals.

WARNING

When operating the machine, observe all WARNING signs in order to protect

against personal injury.

CAUTION

Follow all CAUTION signs to safeguard your machine during installation in your

work environment.

NOTICE

When operating the machine, observe NOTICE signs in order to protect the

machine from physical damage or breakdown.

TIP

Tips to help you learn about embroidery and produce quality embroidery.

DELIVERY OF YOUR MACHINE

1) When removing the crated machine from the

delivery truck, be sure to keep the crate in a

horizontal position to prevent damage to the

machine or injury to the workmen.

2) All workers should wear safety shoes and, when

moving the machine, be sure to hold the machine

by the handles on the right and left sides.

3) When using a forklift, make sure all helpers are

out of the way of the moving equipment. Make

sure that all obstacles in the path of the forklift

are removed. Ensure that the size and the power

of the forklift is sufficient to support the

machine. Place the machine in the center of the

forklift arm and lift it carefully to maintain the

weight balance.

DANGER

Safeguarding your machine begins with delivery. Only trained and experienced

persons, familiar with any special transporting instructions, should be employed

to move your new machine.

INSTALLATION

1) Ensure that the floor has a structure that is strong enough to support the weight of the machine.

2) Air conditioning and air filtering eliminates humidity that can cause corrosion and also dust that can

block filters and screens. Make sure your machine’s environment is as clean as possible.

3) Direct sunlight can cause the paint of the machine to fade.

4) Allow at least 50cm(20 inches) of space on each side of the machine for safety and convenience. Keeping

the machine away from the wall allows room to move around the machine for maintenance and

threading. It is also a safeguard against things falling on or against the machine.

5) Explosion: DO NOT operate the machine when there are inflammable substances in the air.

6) Lighting: Secure sufficient lighting for the operator. Lighting is not part of the SWF machine.

7) Machine Overturn: DO NOT place the machine on unstable stands or tables. Machine fall may cause

serious injuries or machine damages. Abrupt stop during the machine delivery or external shocks may

also overturn the machine.

MACHINE OPERATION

1) Dress for safety. Long, unbound hair, jewelry such as necklaces, bracelets, dangling earrings and wide

sleeves can get caught in the machine. Avoid wearing these items while operating the machine. Do not

lean near or against any moving parts.

2) Wear shoes with non-slip soles.

3) Clear all personnel away from the machine before turning on the power. Customers and those unfamiliar

with the machine, especially small children, should not be allowed near the machine at any time.

4) Keep your hands away from the moving parts of the machine such as the needle, hook, take-up lever,

pulley and bobbin case when the machine is in operation.

CAUTION

The foundation under the machine and the environment is very important.

WARNING

The SWF machines are designed for applying embroidery to fabric and other

similar materials. Pay careful attention to the CAUTION and WARNING

stickers placed on the machine. They are intended to call attention to safety

rules. While operating the machine, please observe the following :

5) DO NOT remove the safety cover on the hand wheel and the shaft. Covers are meant to protect the parts

of the machine from dust and foreign objects as well as protect the operator.

6) Be sure the main power is turned off and the main switch is set to OFF before opening the cover of any

electrical component or control box.

7) Be sure main switch is OFF before turning the main shaft manually.

8) Although the machine has a STOP phase between thread trims, color changes, and frame movements,

you should not attempt to change or thread needles at that time. When changing or threading needles,

turn the machine off using the main switch or be sure you are at the end of any designs and the machine

is permanently paused until the operator activates the motor again.

9) DO NOT lean against the cradle or place your fingers near the guide grooves of the frame during

operation.

10) DO NOT put any objects on the table of the embroidery machine. The table is meant to hold the goods

being embroidered. NOT your tools and supplies. Objects that impede the movement of the pantograph

can not only damage the machine but also cause severe registration problems during stitching.

11) DO NOT use a bent or damaged needle. If you are unsure of the state of the needle, DO NOT use it.

WHEN IN DOUBT, THROW IT OUT.

12) Change your needle plate when switching from caps to flats and vice versa.

13) Lower the tabletop when stitching tubular goods, but remember to raise it when stitching flat goods. The

tabletop helps support the product. especially heavy jackets.

NOTICE

Observe the following to avoid damage to the machine or functional failures.

Take precautions during operation to help avoid accidents that result in

downtime which affects production and profit.

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