Summit S-V2 Guía

Maintenance

Stationary Trash Compactor

Models S-V2, S-V2S, S-V3, S-V3S

Manufactured by

Summit Equipment, Inc.

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

S-V 100331

CONTENTS

PAGE

Introduction ii

Installation Instructions (keep) 1.1

Safety Guidelines 2.1

DISABLI G THE EQUIPME T – SAFETY SHUT-DOW 2.6

Routine Preventive Maintenance 3.1

Compacting Process 4.1

Controls 5.1

Basic Trouble-Shooting 6.1

Basic Warranty Provisions 7.1

Schematics

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

INTRODUCTION

he purpose of this manual is to provide you with the

information necessary to use your compactor, and to perform

routine maintenance and trouble-shooting. Years of experience

are behind the design and construction of the compactor's

structure and hydraulic and electrical systems, making your

Summit compactor one of the most reliable units available.

Following the guidelines presented in this manual will help

ensure that you get many years of performance out of your

compactor with a minimum of downtime.

etailed drawings of the construction and design of the

compactor are not included in this manual. If you need service or

repair that is not covered in this manual, please contact a

competent repair service or the factory. Never modify your

compactor without consultation with the factory, or you will risk

compromising safety and/or performance.

Safety is one of our biggest concerns at Summit. We have built

your compactor in compliance with current safety standards.

However, no safety features will protect an operator who is un-

trained or is unwilling to follow safe operating instructions.

Safety and training are ultimately the responsibility of the owner

of the compactor. Please be sure that no one ever operates the

compactor without first reading this manual completely and

carefully. Strict adherence to safety requirements will help

ensure the safety of operators and the life and performance of the

compactor.

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

INSTALLATION INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONSIMPORTANT SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

our Summit Equipment, Inc waste compactor was designed and

manufactured to provide years of reliable performance.

However, if

However, if However, if

However, if

you do not install it correctly, you may compromise

you do not install it correctly, you may compromiseyou do not install it correctly, you may compromise

you do not install it correctly, you may compromise

operation,

operation, operation,

operation,

durability, or

durability, ordurability, or

durability, or

safety, or you may cause damage or

safety, or you may cause damage or safety, or you may cause damage or

safety, or you may cause damage or failure that

failure thatfailure that

failure that

would not

would not would not

would not

be covered by warranty.

be covered by warranty.be covered by warranty.

be covered by warranty.

The owner of this equipment is responsible to ensure it is installed

according to the following instructions, and according to all codes and

requirements in effect at the site of installation.

MECHANICAL INSTALLATION

MECHANICAL INSTALLATIONMECHANICAL INSTALLATION

MECHANICAL INSTALLATION

For safety and serviceability, install the equipment with as much clear

workspace around it as is practical. When installing the equipment

near walls, docks, bollards, roof overhangs, or other such surfaces or

fixtures, avoid locating the equipment so that its access panels cannot

be opened or removed in the event cleaning, maintenance, or service is

required.

If the equipment will be lifted and/or removed from the site for

emptying, ensure that it is installed with sufficient clearance to allow

removal contractors to lift and remove the equipment safely.

The compactor should be installed by anchoring it or its location guides

on a solid surface such as a minimum 4” thickness of 3000 PSI concrete

reinforced with either #2 rebar on 2’ centers or 6” mesh. If the mounting

surface is asphalt, mount the compactor or its location guides to steel

rails embedded in the paving or to other solid mounting accepted by

local codes.

1.1

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Installation Instructions, continued)

ELECTRICAL INSTALLATION

ELECTRICAL INSTALLATIONELECTRICAL INSTALLATION

ELECTRICAL INSTALLATION

The enclosure of the electrical panel is fabricated to carry a NEMA 4

rating. The factory fabricated the electrical panel to operate with the

supply voltage marked on the factory data tag. Use only locally-

qualified electricians or electrical contractors to open or perform work

on the enclosure in order to bring the correct incoming electrical power

to the electrical panel. o not penetrate the electrical enclosure with

anything other than an entrance fitting/assembly that will maintain

the NEMA 4 rating of the enclosure.

In the event site conditions require connecting the equipment and its

electrical panel to incoming electrical power other than what is marked

on the factory data tag, notify the factory, and obtain instructions and a

corrected data tag from the factory.

ANGER!

ANGER!ANGER!

ANGER!

Only qualified electricians should open the

Only qualified electricians should open the Only qualified electricians should open the

Only qualified electricians should open the

electrical

electrical electrical

electrical enclosure of this equipment. Contact

enclosure of this equipment. Contact enclosure of this equipment. Contact

enclosure of this equipment. Contact

with the electrical power required to operate this

with the electrical power required to operate this with the electrical power required to operate this

with the electrical power required to operate this

equipment can cause injury and even death.

equipment can cause injury and even death.equipment can cause injury and even death.

equipment can cause injury and even death.

GROUN ING INSTRUCTIONS

GROUN ING INSTRUCTIONSGROUN ING INSTRUCTIONS

GROUN ING INSTRUCTIONS

This equipment must be connected to a grounded, metal, permanent

wiring system; or an equipment-grounding conductor must be run with

the circuit conductors and connected to the equipment-grounding

terminal or lead on the appliance.

SAVE THESE INSTRUCTIONS

SAVE THESE INSTRUCTIONSSAVE THESE INSTRUCTIONS

SAVE THESE INSTRUCTIONS

1.2

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

SAFETY GUIDELINES

!!!!

IMPORTANT

IMPORTANTIMPORTANT

IMPORTANT

!!!!

Safety is your responsibility

Safety is your responsibilitySafety is your responsibility

Safety is your responsibility

he parts of your Summit Equipment, Inc. compactor are

moving with forces measured in 10’s of tons. Safety warnings

are labeled on the compactor, and it is provided with required

safety guards and interlocks to prevent inadvertent injury.

However, the best safety protection is strict adherence to safe

practices as set forth in these guidelines and by those who are

responsible for managing the compactor.

Our publication of these safety guidelines does not guarantee or

imply that there are no other safety precautions that are wise or

required in your particular installation. Safety requirements

vary from area to area, and they are continually changing.

Therefore, it is the responsibility of ownership and management

to ensure that the use of the compactor is in compliance with all

applicable safety standards, rules, and regulations.

Your Summit compactor has been labeled at the factory with

decals covering basic operational and safety instructions. Your

local codes may require additional decals or labels.

2.1

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Safety Guidelines, continued)

In all installations, especially those where the compactor is used

in a system with other equipment, it is the responsibility of

ownership and management to ensure that:

•all required decals and labels are in place and

legible

•the compactor and all of its safety devices are

operating properly

•no one operates the compactor until they have read

completely through this manual and have been

thoroughly instructed in the operation, safety

requirements, capacities, and limitations of the

compactor.

The owner of this compactor is responsible for the training of all

of its operators, and for the proper maintenance of the equipment

and its labels and safety devices.

American National Standards Institute periodically affirms a

Standard for the design, manufacture, installation, and operation

of compactors. Compliance with the Standard is voluntary.

Summit Equipment, Inc. complies insofar as it is able to in the

design and manufacture of the compactor, and recommends that

employers / owners of compactors comply with ANSI Z245.2-

1997, section 6.1, as paraphrased and summarized in the

following items:

•Make sure that the installation of the compactor is in

compliance with any applicable local codes or regulations,

and is in accordance with the recommendations of the

manufacturer.

2.2

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Safety Guidelines, A SI employer responsibilities, continued)

•Give complete training to employees before allowing them

to operate, clean, or work on the compactor, including

training in procedures recommended by the manufacturer.

Keep records including the names of employees and the

respective dates of their training.

•Monitor the employees who operate the compactor and

take whatever action is necessary to be sure they are using

it correctly and following safe practices.

•Repair any malfunctions that affect safe operation of the

compactor before allowing anyone to operate it.

•Establish and follow a regular inspection program to be

sure that all aspects of the compactor are in safe operating

condition and adjusted properly. Keep records of all

inspections, malfunctions, and repairs.

•Protect workers, either by:

a. installing a guard or barrier with a height of at least

42” above where employees stand when near the

compactor to prevent entrance into the load chamber,

and to prevent personnel from being caught in the path

of the moving parts of the compactor, making sure the

guard or barrier does not itself create a danger point

and that the compactor cannot be operated if the guard

or barrier is disabled, bypassed, or removed; or by

b. locating constant-pressure-required controls in a

location from which the operator will not reach the

path of a moving part but will still be able to observe

the operation of the moving part.

2.3

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Safety Guidelines, A SI employer responsibilities, continued)

•If the compactor will be loaded by an in-floor (pit)

conveyor, moving floor, or any surface at or below the level

of the floor on which employees walk, provide protection

for employees by limiting access within six feet (6’) of the

edge of a pit only to authorized employees, train employees

to know and avoid the hazards related to the loading area,

require that any other companies whose employees use the

pit provide evidence of equivalent training, limit access

with signs such as “RESTRICTE AREA: AUTHORIZE

EMPLOYEES ONLY”, and provide some kind of device to

prevent vehicles from rolling into the pit.

•Prevent the use of compactors that cycle automatically

unless the loading chamber is not accessible whenever the

compactor cycles.

•Provide guard railings at least 42” high and toeboards

around raised platforms or ramps to be used by employees

for loading.

•Use the manufacturer’s recommendations when shutting

down the compactor and locking out power (OSHA 29 CFR

1910.147, Appendix A recommends procedures for locking

out power).

•Provide a work area around the compactor that is

sufficient for safe maintenance and cleaning.

•Keep walking areas around the compactor clean and

unobstructed.

•Inspect safety devices, interlocks, switches, and guards to

be sure they are not disabled, bypassed, or inoperative,

and do not allow the compactor to be operated until all

safety devices operate as designed.

•Make sure that no compaction containers are used unless

they can withstand the maximum forces produced by the

compaction system.

•Make sure that only authorized employees 18 years or

older operate, inspect, or work on the compactor.

2.4

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Safety Guidelines, A SI employer responsibilities, continued)

Summit Equipment, Inc. also recommends employees who work

with compactors comply with ANSI Z245.2-1997, section 6.2, as

paraphrased and summarized in the following items:

•Use all the safety features and devices provided with the

compactor.

•o not operate a compactor until you are fully trained.

•Report any damage or malfunction of the compactor

immediately to your employer or the individual

responsible for the compactor.

•Make sure that all access doors and service covers are

secured and / or locked before you begin operation.

•Be sure the area around any container lifting device and

the container to be lifted is clear of personnel during all

stages of using the dumping system.

•Make sure all personnel are clear of any moving parts of

the compactor before operating the compactor or a

dumper, and remain at the controls ready to stop

operation if necessary.

•Make sure all personnel are clear of the hydraulic door (if

so equipped) before it is opened or closed, and warn all

personnel not to pass under or behind the door.

•Use the compaction equipment only according to this

Standard and the instructions of the manufacturer,

including making sure of the proper functioning of all

guards, barriers, and safety devices.

•Make sure that safety interlocks or switches or other

safety devices are not disabled, bypassed, or

nonfunctional, and that the compactor is not operated

unless such devices are working properly.

2.5

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

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