SUMMIT EQUIPMENT SC-3248 Guía

Safety, Operation, &

Maintenance Manual

Self-Contained Trash Compactor

Models SC-3248/ and SC-4060/

Manufactured by

Summit Equipment Inc.

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

SC UL73 0906

CONTENTS

Introduction ii

Installation Instructions 1

Safety Guidelines 2

Disabling the Compactor 2.6

Routine Preventative Maintenance 3

Compacting Process 4

Controls 5

asic Trouble-Shooting 6

Warranty Provisions 7

Warranty registration

Schematic

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

INTROD CTION

he purpose of this manual is to provide you with the

information necessary to use your compactor, and to

perform routine maintenance and trouble-shooting. Years of

experience are behind the design and construction of the

compactor’s structure and hydraulic and electrical systems,

making your Summit compactor one of the most reliable units

available.

Following the guidelines presented in this manual will help

ensure that you get many years of performance out of your

compactor with a minimum of downtime.

Detailed drawings of the construction and design of the

compactor are not included in the manual. If you need

service or repair that is not covered in this manual, please

contact a competent repair service or the factory. Never

modify your compactor without consultation with the factory,

or you will risk compromising safety and / or performance.

Safety is one of our biggest concerns at Summit. We have built

your compactor in compliance with current safety standards.

However, no safety features will protect an operator who is

untrained or unwilling to follow safe operating instructions.

Safety and training are ultimately the responsibility of the

owner of the compactor. Please be sure that no one ever

operates the compactor without first reading this manual

completely and carefully. Strict adherence to safety

requirements will help ensure the safety of operators and the

life and performance of the compactor.

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

INSTALLATION INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONSIMPORTANT SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

our Summit Equipment, Inc waste compactor was desi ned and

manufactured to provide years of reliable performance.

However, if

However, if However, if

However, if

you do not install it correctly, you may compromise

you do not install it correctly, you may compromiseyou do not install it correctly, you may compromise

you do not install it correctly, you may compromise

operation,

operation, operation,

operation,

durability, or safety, or you may cause dama e or

durability, or safety, or you may cause dama e or durability, or safety, or you may cause dama e or

durability, or safety, or you may cause dama e or failure that

failure thatfailure that

failure that

would not

would not would not

would not

be covered by warranty

be covered by warrantybe covered by warranty

be covered by warranty.

The owner of this equipment is responsible to ensure it is installed

accordin to the followin instructions, and accordin to all codes and

requirements in effect at the site of installation.

MECHANICAL INSTALLATION

MECHANICAL INSTALLATIONMECHANICAL INSTALLATION

MECHANICAL INSTALLATION

For safety and serviceability, install the equipment with as much clear

workspace around it as is practical. When installin the equipment

near walls, docks, bollards, roof overhan s, or other such surfaces or

fixtures, avoid locatin the equipment so that its access panels cannot

be opened or removed in the event cleanin , maintenance, or service is

required.

If the equipment will be lifted and/or removed from the site for

emptyin , ensure that it is installed with sufficient clearance to allow

removal contractors to lift and remove the equipment safely.

The compactor should be installed by anchorin it or its location uides

on a solid surface such as a minimum 4” thickness of 3000 PSI concrete

reinforced with either #2 rebar on 2’ centers or 6” mesh. If the mountin

surface is asphalt, mount the compactor or its location uides to steel

rails embedded in the pavin or to other solid mountin accepted by

local codes.

(Installation Instructions, continued)

1.1

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

ELECTRICAL INSTALLATION

ELECTRICAL INSTALLATIONELECTRICAL INSTALLATION

ELECTRICAL INSTALLATION

The enclosure of the electrical panel is fabricated to carry a NEMA 4

ratin . The factory fabricated the electrical panel to operate with the

supply volta e marked on the factory data ta . Use only locally-

qualified electricians or electrical contractors to open or perform work

on the enclosure in order to brin the correct incomin electrical power

to the electrical panel. Do not penetrate the electrical enclosure with

anythin other than an entrance fittin /assembly that will maintain

the NEMA 4 ratin of the enclosure.

In the event site conditions require connectin the equipment and its

electrical panel to incomin electrical power other than what is marked

on the factory data ta , notify the factory, and obtain instructions and a

corrected data ta from the factory.

DANGER!

DANGER!DANGER!

DANGER!

Only qualified electricians s

Only qualified electricians sOnly qualified electricians s

Only qualified electricians should open the

hould open the hould open the

hould open the

electrical enclosure of this equipment. Contact

electrical enclosure of this equipment. Contact electrical enclosure of this equipment. Contact

electrical enclosure of this equipment. Contact

with the electrical power required to operate this

with the electrical power required to operate this with the electrical power required to operate this

with the electrical power required to operate this

equipment can cause injury and even death.

equipment can cause injury and even death.equipment can cause injury and even death.

equipment can cause injury and even death.

GROUNDING INSTRUCTIONS

GROUNDING INSTRUCTIONSGROUNDING INSTRUCTIONS

GROUNDING INSTRUCTIONS

This equipment must be connected to a rounded, metal, permanent

wirin system; or an equipment- roundin conductor must be run with

the circuit conductors and connected to the equipment- roundin

terminal or lead on the appliance.

SAVE THESE INSTRUCTIONS

SAVE THESE INSTRUCTIONSSAVE THESE INSTRUCTIONS

SAVE THESE INSTRUCTIONS

1.2

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

SA ETY GUIDELINES

!!!!

IMPORTANT

IMPORTANTIMPORTANT

IMPORTANT

!!!!

Safety is your respo

Safety is your respoSafety is your respo

Safety is your responsibility

nsibilitynsibility

nsibility

he parts of your Summit Equipment, Inc. compactor are

movin with forces measured in 10’s of tons. Safety warnin s

are labeled on the compactor, and it is provided with required

safety uards and interlocks to prevent inadvertent injury.

However, the best safety protection is strict adherence to safe

practices as set forth in these uidelines and by those who are

responsible for mana in the compactor.

Our publication of these safety uidelines does not uarantee or

imply that there are no other safety precautions that are wise or

required in your particular installation. Safety requirements

vary from area to area, and they are continually chan in .

Therefore it is the responsibility of ownership and mana ement

to ensure that the use of the compactor is in compliance with all

applicable safety standards, rules, and re ulations.

Your Summit compactor has been labeled at the factory with

decals coverin basic operational and safety instructions. Your

local codes may require additional decals or labels.

2.1

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Safety Guidelines, continued)

In all installations, especially those where the compactor is used

in a system with other equipment, it is the responsibility of

ownership and mana ement to ensure that:

•all required decals and labels are in place and

le ible

•the compactor and all of its safety devices are

operatin properly

•no one operates the compactor until they have read

completely throu h this manual and have been

thorou hly instructed in the operation, safety

requirements, capacities, and limitations of the

compactor.

The owner of this compactor is responsible for the trainin of all

of its operators, and for the proper maintenance of the equipment

and its labels and safety devices.

American National Standards Institute periodically affirms a

Standard for the desi n, manufacture, installation, and operation

of compactors. Compliance with the Standard is voluntary.

Summit Equipment, Inc. complies insofar as it is able to in the

desi n and manufacture of the compactor, and recommends that

employers / owners of compactors comply with ANSI Z245.2-

1997, section 6.1, as paraphrased and summarized in the

followin items:

•Make sure that the installation of the compactor is in

compliance with any applicable local codes or re ulations,

and is in accordance with the recommendations of the

manufacturer.

2.2

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Safety Guidelines, ANSI employer responsibilities, continued)

•Give complete trainin to employees before allowin them

to operate, clean, or work on the compactor, includin

trainin in procedures recommended by the manufacturer.

Keep records includin the names of employees and the

respective dates of their trainin .

•Monitor the employees who operate the compactor and

take whatever action is necessary to be sure they are usin

it correctly and followin safe practices.

•Repair any malfunctions that affect safe operation of the

compactor before allowin anyone to operate it.

•Establish and follow a re ular inspection pro ram to be

sure that all aspects of the compactor are in safe operatin

condition and adjusted properly. Keep records of all

inspections, malfunctions, and repairs.

•Protect workers, either by:

a. installin a uard or barrier with a hei ht of at least

42” above where employees stand when near the

compactor to prevent entrance into the load chamber,

and to prevent personnel from bein cau ht in the path

of the movin parts of the compactor, makin sure the

uard or barrier does not itself create a dan er point

and that the compactor cannot be operated if the uard

or barrier is disabled, bypassed, or removed; or by

b. locatin constant-pressure-required controls in a

location from which the operator will not reach the

path of a movin part but will still be able to observe

the operation of the movin part.

2.3

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Safety Guidelines, ANSI employer responsibilities, continued)

•If the compactor will be loaded by an in-floor (pit)

conveyor, movin floor, or any surface at or below the level

of the floor on which employees walk, provide protection

for employees by limitin access within six feet (6’) of the

ed e of a pit only to authorized employees, train employees

to know and avoid the hazards related to the loadin area,

require that any other companies whose employees use the

pit provide evidence of equivalent trainin , limit access

with si ns such as “RESTRICTED AREA: AUTHORIZED

EMPLOYEES ONLY”, and provide some kind of device to

prevent vehicles from rollin into the pit.

•Prevent the use of compactors that cycle automatically

unless the loadin chamber is not accessible whenever the

compactor cycles.

•Provide uard railin s at least 42” hi h and toeboards

around raised platforms or ramps to be used by employees

for loadin .

•Use the manufacturer’s recommendations when shuttin

down the compactor and lockin out power (OSHA 29 CFR

1910.147, Appendix A recommends procedures for lockin

out power).

•Provide a work area around the compactor that is

sufficient for safe maintenance and cleanin .

•Keep walkin areas around the compactor clean and

unobstructed.

•Inspect safety devices, interlocks, switches, and uards to

be sure they are not disabled, bypassed, or inoperative,

and do not allow the compactor to be operated until all

safety devices operate as desi ned.

•Make sure that no compaction containers are used unless

they can withstand the maximum forces produced by the

compaction system.

•Make sure that only authorized employees 18 years or

older operate, inspect, or work on the compactor.

2.4

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Safety Guidelines, ANSI employer responsibilities, continued)

Summit Equipment, Inc. also recommends employees who work

with compactors comply with ANSI Z245.2-1997, section 6.2, as

paraphrased and summarized in the followin items:

•Use all the safety features and devices provided with the

compactor.

•Do not operate a compactor until you are fully trained.

•Report any dama e or malfunction of the compactor

immediately to your employer or the individual

responsible for the compactor.

•Make sure that all access doors and service covers are

secured and / or locked before you be in operation.

•Be sure the area around any container liftin device and

the container to be lifted is clear of personnel durin all

sta es of usin the dumpin system.

•Make sure all personnel are clear of any movin parts of

the compactor before operatin the compactor or a

dumper, and remain at the controls ready to stop

operation if necessary.

•Make sure all personnel are clear of the hydraulic door (if

so equipped) before it is opened or closed, and warn all

personnel not to pass under or behind the door.

•Use the compaction equipment only accordin to this

Standard and the instructions of the manufacturer,

includin makin sure of the proper functionin of all

uards, barriers, and safety devices.

•Make sure that safety interlocks or switches or other

safety devices are not disabled, bypassed, or

nonfunctional, and that the compactor is not operated

unless such devices are workin properly.

2.5

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

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