Stone Mud Buggy SB1600 Guía
SERVICE/PARTS MANUAL
MODELS: SB1600
REVISION: C 07/2002 PN 56487
Mud Buggy
A 100% employee-owned American manufacturer
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Table of Contents Mud Buggy
FOREWORD ................................................................................................................................... 5
LIMITED WARRANTY ................................................................................................................. 6
TECHNICAL DATA ....................................................................................................................... 7-12
Machine Specifications ............................................................................................................... 7
Engine Specifications.................................................................................................................. 8
Lubrication Specifications .......................................................................................................... 8
Machine Sound Level Test .......................................................................................................... 9
I perial Torque Chart ................................................................................................................. 10
Metric Torque Chart .................................................................................................................... 11
Hardware Chart ........................................................................................................................... 12
HEALTH & SAFETY ..................................................................................................................... 13-17
MAINTENANCE............................................................................................................................. 18-28
Tasks ........................................................................................................................................... 18
Know Your Buggy ....................................................................................................................... 19
Engine ......................................................................................................................................... 19
Engine /Battery Policy ................................................................................................................ 20
Power Train/Trans ission .......................................................................................................... 21
Chassis Lube ............................................................................................................................... 22
Brake Adjust ent........................................................................................................................ 22
Tires/Lugnuts and Hardware ....................................................................................................... 23
Changing Dual Wheel to Single Wheel ...................................................................................... 23
Quick Release Wheel Option ......................................................................................................23
Hardware Guidelines .................................................................................................................. 23
Fuel Tank ..................................................................................................................................... 24
Cold Weather Starting ................................................................................................................. 24
Cleaning Machine ....................................................................................................................... 24
Parking/Transporting Buggy ....................................................................................................... 24-25
Lifting Points .............................................................................................................................. 25
Storage ........................................................................................................................................ 25-26
Spring Start-Up ........................................................................................................................... 26
Troubleshooting .......................................................................................................................... 27
Service Record ............................................................................................................................ 28
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Mud Buggy
Table of Contents
EXPLODED DIAGRAM AND PARTS LIST ............................................................................... 29-57
Fra e Asse bly/Cowl, Hopper, Splash Guard ......................................................................... 30-31
Engine and Pu p Asse bly........................................................................................................ 32-35
Wheel otors and Brake Asse bly ............................................................................................. 36-37
Brake Rods and Platfor Lock Asse bly .................................................................................. 38-39
Steering Asse bly and Du p Platfor Asse bly ..................................................................... 40-41
Steering, Hydraulic Tank, Battery Asse blies ........................................................................... 42-43
Parking Brake, Hydraulic Valves and Filter Asse bly ............................................................... 44-45
Captivators, Heat Shield and Cylinder Asse bly ....................................................................... 46-47
Pneu atic Tire with Standard Hubs Asse bly ........................................................................... 48-49
Foa Tires and Quick Change Hubs Asse bly .......................................................................... 50-51
Du p Pedal Asse bly ................................................................................................................ 52-53
Option Steel Bucket Asse bly ................................................................................................... 54-55
Hydraulic Diagra ...................................................................................................................... 56-57
Hydraulic Syste Sche atic ...................................................................................................... 58-59
Wiring Sche atic Recoil Start .................................................................................................... 60
Wiring Sche atic Electric Start .................................................................................................. 61
Decal Identification ..................................................................................................................... 62-63
CALIFORNIA PROPOSITION 65 WARNING ........................................................................... I C
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User Information
These instructions include:
Safety regulations
Operating instructions
Maintenance instructions
These instructions have been prepared for
operation on the construction site and for the
maintenance engineer.
These instructions are intended to simplify
operation of the machine and to avoid
malfunctions through improper operation.
Observing the maintenance instructions will
increase the reliability and service life of the
machine when used on the construction site
and reduce repair costs and downtimes.
Always keep these instructions at the place
of use of the machine.
Only operate the machine as instructed and
follow these instructions.
Observe the safety regulations as well as the
guidelines of the civil engineering trade
association. Observe the safety rules for
operation and the pertinent regulations for
the prevention of accidents.
Stone Construction Equipment, Inc. is not
liable for the function of the machine when
used in an improper manner or for other
than the intended purpose.
Operating errors, improper maintenance
and the use of incorrect operating materials
are not covered by the warranty.
The above information does not extend the
warranty and liability conditions of business
of Stone Construction Equipment, Inc.
Stone Construction Equipment, Inc.
P.O. Box 150, Honeoye, New Yor 14471
Phone: (800) 888-9926
Fax: (585) 229-2363
Foreword
1. Machine Type: ______________________________
Machine S/N: _______________________________
2. Engine Type: _______________________________
Engine S/N: ________________________________
3. VIN: ______________________________________
4. Purchase Date: ______________________________
. Dealer/Distributor Information:
Name: _____________________________________
Address: ___________________________________
__________________________________________
Phone #: ___________________________________
Fax #: _____________________________________
6. Battery
Manufacturer: ______________________________
Battery Type: _______________________________
Battery S/N: ________________________________
Location of above information:
1. Information on S/N tag.
2. Information on engine tag.
3. Information on S/N tag - if applicable.
4. Date you purchased machine.
. Dealer machine was purchased from.
6. Information on battery and battery warranty
card.
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L i m i t e d W a r r a n t y
The Manufacturer warrants that products manufactured shall be free from defects in material and
workmanship that develop under normal use for a period of 90 days for concrete vibrators and electric
pumps, one year for Rhino®, Bulldog®, WolfPac Rollers, trowels, Stompers®, saws, forward plates,
engine powered pumps, Lift Jockey, Mortar Buggyand 6 months for all other products from the
dateof shipment. The foregoingshall be the exclusive remedyof the buyer and theexclusive liability of the
Manufacturer. Our warranty excludes normal replaceable wear items, i.e. gaskets, wear plates, seals, O-
rings, V-belts, drive chains, clutches, etc. Any equipment, part or product which is furnished by the
Manufacturer but manufactured by another, bears only the warranty given by such other manufacturer.
(TheManufacturer extendsthe warranty period to “Lifetime” for the drum bearings and seals for the mortar
mixers, and agrees to furnish, free of charge, the bearings and seals only upon receipt of the defective
parts.Thewarrantyis two yearsfor eccentric bearingson the forward plate compactors,mortar and plaster
mixerdrums, trowel gearboxes and five years on the Bulldogtrench rollereccentric bearings.) A Warranty
Evaluation Form must accompany all defective parts. Warranty is voided by product abuse, alterations,
and use of equipment in applications for which it was not intended, use of non-manufacturer parts, or
failuretofollowdocumentedservice instructions. The foregoing warrantyisexclusiveofall other warranties
whether written or oral, expressed or implied. No warranty of merchantability or fitness for a particular
purpose shall apply. The agents, dealer and employees of Manufacturer are not authorized to make
modification to this warranty, or additional warranties binding on Manufacturer. Therefore, additional
statements, whether oral or written, do not constitute warranty and should not be relied upon.
TheManufacturer’ssoleresponsibilityforanybreachof the foregoing provisionofthis contract, with respect
toany product or part not conforming tothe Warranty or thedescription hereincontained, is at its option (a)
to repair, replace or refund such product or parts upon the prepaid return thereof to location designated
specifically by the Manufacturer. Product returns not shipped prepaid or on an economical transportation
basis will be refused (b) as an alternative to the foregoing modes of settlement - the Manufacturer’s dealer
to repair defective units with reimbursement for expenses, except labor, and be reviewed with the
Manufacturer prior to repair. A Warranty Evaluation Form must accompany all warranty claims.
Except as set forth hereinabove and without limitation of the above, there are no warranties or other
affirmations which extends beyond the description of the products and the fact hereof, or as to operational
efficiency, product reliability or maintainability or compatibility with products furnished by others. In no
event whether as a result of breach of contract or warranty or alleged negligence, shall the Manufacturer
beliable for special or consequential damages including but not limited to: Loss ofprofits orrevenues, loss
of use of the product or any associated product, cost of capital, cost of substitute products, facilities or
services or claims of customers.
Noclaim will beallowed forproducts lost ordamaged in transit. Such claims shouldbe filed with the carrier
within fifteen days.
Effective September 2001.
9/01 P/N 51018
Stone Construction Equipment, Inc.
8662 Main Street, P. O. Box 150
Honeoye, NY 14471-0150
Phone: 1-800-888-9926 • 1-585-229-5141
Fax: 1-585-229-2363
Bred Tough, Technology Born To Work.
The Way It Ought To Be.
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TECHNICAL DATA
Stone Mud Buggy – Specifications
Specifications
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TECHNICAL DATA
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TECHNICAL DATA Sound Level Specs
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TECHNICAL DATA Imperial Torque Chart
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