Stober AX 5000 Manual de usuario
Axis switch POSISwitch® AX 5000
Operating manual Commissioning
Connecting
Mounting
V 5.6-E or later
04/2012 en
ID 441689.032
Operating manual Axis switch POSISwitch® AX 5000
WE KEEP THINGS MOVING
Table of contents
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Notes on Safety. . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Component part of the product . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Operation in accordance with its intended use . . . . . . . . . . . . 5
2.3 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7 Presentation of notes on safety. . . . . . . . . . . . . . . . . . . . . . . . 7
3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Mechanical Installation. . . . . . . . . . . . . . . . . . . . 10
4.1 Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Electrical installation . . . . . . . . . . . . . . . . . . . . . 12
5.1 EMC Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2.1 POSISwitch® AX 5000 to MDS 5000/SDS 5000 . . . 12
5.2.2 POSISwitch® AX 5000 to Encoder . . . . . . . . . . . . . 12
5.2.3 Temperature Sensors and Braking Contacts . . . . . . 13
5.2.4 Power and Relays / Contactors . . . . . . . . . . . . . . . . 13
5.2.5 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table of contents
ID 441689.03 3
Operating manual Axis switch POSISwitch® AX 5000
WE KEEP THINGS MOVING
6 Terminal Overview . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Overview of the Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Terminal Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8 Principal Circuit Diagrams . . . . . . . . . . . . . . . . . 21
9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Introduction
ID 441689.034
Operating manual Axis switch POSISwitch® AX 5000
1
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1Introduction
1.1 Purpose of the manual
These operating instructions describe the use of the axis switch POSISwitch® AX 5000.
1.2 Other manuals
The documentation of the MDS 5000 includes the following manuals:
The documentation of the SDS 5000 includes the following manuals:
1.3 Further support
If you have questions about the technology which have not been answered in this document, please contact:
• Telephone: +49 (0) 7231 582-1187
• E-Mail: applications@stoeber.de
If you have questions about the documentation or training programs, please contact:
• E-Mail: electronics@stoeber.de
Manual Contents ID Latest versiona)
Commissioning Instructions Reinstallation, replacement, function test 442297 V 5.6-E
Projecting manual Installation and connection 442273 V 5.6-E
Operating manual Set up the inverter 442285 V 5.6-E
a) At the time of publication. You can find all versions at www.stoeber.de > Products > Doc Center.
Manual Contents ID Latest versiona)
Commissioning Instructions Reinstallation, replacement, function test 442301 V 5.6-E
Projecting manual Installation and connection 442277 V 5.6-E
Operating manual Set up the inverter 442289 V 5.6-E
a) At the time of publication. You can find all versions at www.stoeber.de > Products > Doc Center.
Notes on Safety
Operating manual Axis switch POSISwitch® AX 5000
5ID 441689.03
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2 Notes on Safety
The devices may cause risks. For these reasons, comply with the following:
• The safety notes listed in the following sections and points
• The technical rules and regulations.
In addition, always read the appropriate documentation. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
accepts no liability for damages caused by non-adherence to the instructions or applicable regulations.
Subject to technical changes to improve the devices without prior notice. This documentation is purely a
product description. It does not represent promised properties in the sense of warranty law.
2.1 Component part of the product
The technical documentation is a component part of a product.
• Since the technical documentation contains important information, always keep it handy in the vicinity of
the device until the machine is disposed of.
• If the product is sold, disposed of, or rented out, always include the technical documentation with the
product.
2.2 Operation in accordance with its intended use
The axis switcher POSISwitch Ax 5000 may only be used for the sequential switching of up to four servo
motors at a POSIDRIVE® MDS 5000 or POSIDYN® SDS 5000.
Any other use is not permitted.
2.3 Qualified personnel
Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning
tasks including operation and disposal may only be performed by trained personnel who are aware of the
possible risks.
Personnel must have the qualifications required for the job. The following table lists examples of occupational
qualifications for the jobs:
Activity Possible occupational qualifications
Transportation and storage Worker skilled in storage logistics or comparable
training
Configuration - Graduate engineer (electro-technology or
electrical power technology)
- Technician (m/f) (electro-technology)
Installation and connection Electronics technician (m/f)
Notes on Safety
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Operating manual Axis switch POSISwitch® AX 5000
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Tab. 2-1: examples of occupational qualifications
In addition, the valid regulations, the legal requirements, the reference books, this technical documentation
and, in particular, the safety information contained therein must be carefully
•read
• understood and
• complied with
2.4 Transportation and storage
Immediately upon receipt, examine the delivery for any transportation damages. Immediately inform the
transportation company of any damages. If damages are found, do not commission the product. If the device
is not to be installed immediately, store it in a dry, dust-free room. Please see the documentation for how to
commission an inverter after it has been in storage for a year or longer.
2.5 Installation and connection
Installation and connection work are only permitted after the device has been isolated from the power!
2.6 Disposal
Please comply with the latest national and regional regulations! Dispose of the individual parts separately
depending on their nature and currently valid regulations such as, for example:
• Electronic scrap (PCBs)
• Plastic
• Sheet metal
• Copper
•Aluminum
Commissioning
(of a standard application)
- Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Programming Graduate engineer (electro-technology or
electrical power technology)
Operation - Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Disposal Electronics technician (m/f)
Activity Possible occupational qualifications
Notes on Safety
Operating manual Axis switch POSISwitch® AX 5000
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2.7 Presentation of notes on safety
NOTICE
Notice
means that property damage may occur
Xif the stated precautionary measures are not taken.
CAUTION!
Caution
with warning triangle means that minor injury may occur
Xif the stated precautionary measures are not taken.
WARNING!
Warning
means that there may be a serious danger of death
Xif the stated precautionary measures are not taken.
DANGER!
Danger
means that serious danger of death exists
Xif the stated precautionary measures are not taken.
Information
indicates important information about the product or a highlighted
portion of the documentation which requires special attention.
Technical data
ID 441689.038
Operating manual Axis switch POSISwitch® AX 5000
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3 Technical data
3.1 Electrical Data
Product key
General data
ID no. 49578
Voltage 24 V +20 % / -15 % (protected against
polarity reversal)
IE
without encoder and contactor <100 mA
with encoder, without contactor < 1 A
Ambient temperature 0 - 45°C
Encoder system EnDat®
EnDat® Port
Input level TIA/EIA 422
Connection, encoder input Sub D 15-pole (STÖBER contact allocation)
Connection, encoder output SUB D 15-pole (STÖBER contact allocation
- see 9 Accessories)
Output level TIA/EIA 422
EnDat® version EnDat® 2.1, EnDat® 2.2
Max. clock pulse frequency 2 MHz
Umschaltzeit < 200 μs
Galvanic isolation EnDat® input to
EnDat® input
No
Galvanic isolationEnDat® input to
24 V supply
500 V
Max. cable length between
POSISwitch® and inverter
80 ma)
a) Only valid in connection with STÖBER cables.
Max. cable length between
POSISwitch® and encoder
20 ma)
Voltage for encoder 5.25 V
Imax for encoder 200 mA
POSISwitch AX 5000
®
Designation 5 generation
th
Technical data
Operating manual Axis switch POSISwitch® AX 5000
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3.2 Mechanical Data
Specifications in mm.
Power protection
Number of protective connections 4
Max. output current 200 mA
Output voltage min. 22 V at 200 mA
Connection Screw-type terminal (max. 1.5 mm2)
Galvanic isolation to EnDat® Yes
35 Ø 6
10159
179
45
70
6
Mechanical Installation
ID 441689.0310
Operating manual Axis switch POSISwitch® AX 5000
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WE KEEP THINGS MOVING
4 Mechanical Installation
This chapter gives you complete information on the subject of mechanical installation. Only specialized
personnel qualified for this task may instal, commission and control the device.
4.1 Installation Location
• Operate only in closed switching cabinet.
• Avoid installation above heat-generating devices.
• Ensure sufficient air circulation in the switching cabinet. (The installation site of POSISwitch® AX 5000
may not hinder the air circulation of the inverter).
• The installation site must be free of dust, corrosive fumes and all liquids (in accordance with soil degree
2 as per EN 50178).
• Avoid humidity.
• Avoid condensation (e.g., due to anti-condensation heaters.
• To satisfy EMC requirements, use mounting plates with conductive surfaces (e.g., unpainted).
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