Stiga Park series Manual de instrucciones

Workshop

manual

Park

2008-2015

Edition Manual Chapter Page

2014-09-22 Workshop Manual, GGP Park 1 General instructions 1

1 General instructions

Contents in this chapter

General

This Workshop Manual is intended for GGP Park models 2008-2015 with steering chain or

steering wire. The GGP Park model 2015 with steering cylinder has a separate workshop

manual. The article numbers and product names are designated in the tables under

“Technical specification” at page 18.

This Manual do not cover repair instructions for the engines. Regarding engines, contact

the respective representative in the actual country.

This Manual and its specifications are valid for machines in their original design. In case of

modified or changed machine, i.e. the engine is replaced, the manual accordance is limited.

The manual is divided in the following chapters:

Chapter 1 is this chapter

Chapter 2 Chassis

Chapter 3 Steering

Chapter 4 Hydraulic system

Chapter 5 Belts

Chapter 6 Control Wires

Chapter 7 Electrical system

1.3 Unpacking and assembly......... 4

1.3.1 Unpacking.............................. 4

1.3.2 Battery .................................. 5

1.3.3 Final checks........................... 6

1.4 Service....................................... 7

1.4.1 Service times......................... 7

1.4.2 First Service........................... 8

1.4.3 Basic service.......................... 9

1.5 Engine - Transmission ............. 14

1.5.1 Engine oil and oil filter, interval16

1.5.2 Air filter, serviceinterval.......... 17

1.5.3 Transmissions........................ 17

1.6 Technical specifications .......... 18

1.6.1 Machines ............................... 18

1.6.2 General tightening torque...... 31

1.7 Instructions for use .................. 31

1.1 Introduction................................2

1.1.1 Responsibility declaration.......2

1.1.2 How this manual is used ........2

1.1.3 Abbreviations..........................2

1.2 Safety Precautions ....................2

1.2.1 Symbols and warnings...........3

1.2.2 Warm parts.............................3

1.2.3 Moving parts...........................3

1.2.4 Lifting and blocking up............3

1.2.5 Cleanliness.............................3

1.2.6 Tightening torque ...................3

1.2.7 Sharp edges...........................3

1.2.8 Replacement parts.................3

1.2.9 Inspection...............................3

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1.1 Introduction

1.1.1 Responsibility declaration

In spite of the great care we have taken there may be errors in this publication.

The author cannot be made liable for incorrect or missing information.

GGP SE reserves the right to regularly change product specifications without prior notice.

All the information in this book is based on the information available at the time of

production. Illustrations and photographs may be arranged schematically, which implies

that one picture may cover several models and therefore not correspond exactly with all

models.

1.1.2 How this manual is used

To make this manual easy to understand we have divided the machine into its main

systems and components. These parts are now the different chapters in the book.

Each chapter is divided up into sections.

There is a quick-guide on the cover of this book, which refers to the different chapters. In

each chapter there is a detailed table of contents so that you can easily and quickly find

what you are looking for.

Always check that you are reading the right chapter for your particular machine before

starting the repair work.

1.1.3 Abbreviations

The following abbreviations are used in this manual:

HST Hydrostatic Transmission PTO Power Take Off

1.2 Safety Precautions

This manual has been written primarily for trained mechanics working in a well-equipped

workshop.

A basic knowledge of repairs, tools and repair instructions is, however, always a

prerequisite for first-rate results.

A qualified mechanic should always be consulted if the owner does not have sufficient

knowledge to carry out repairs.

During the warranty period all service must be carried out by an Authorised Workshop for

the warranty to be valid.

The following basic points should be observed if the machine is to function perfectly:

• Follow the service schedule.

• Be on the alert for sudden vibrations or abnormal noise to avoid major breakdowns.

• Always use Genuine Spare Parts

• Follow the descriptions in this manual carefully. Do not take any short cuts.

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1.2.1 Symbols and general

warnings

Warning!

This symbol indicates a risk of

personal injury or damage if the

instructions are not followed.

Note!

Thistextindicatesariskofdamageto

the material or risk of unnecessarily

complicated work if the instructions

are not followed.

1.2.2 Warm parts

Please observe that engine and exhaust

system picks up a lot of heat during use.

This applies above all to the silencer of

machines equipped with catalytic

converter.

Toavoid injuries, allowthemachine to cool

before any kind of repairs are made to or

near parts of the engine or exhaust

system.

1.2.3 Moving parts

The machines are all equipped with v-belt

transmissions.Alwaysstoptheengineand

remove the starter key before inspections

or repairs are carried out.

Always use extreme caution when testing

systems with moving parts to avoid

injuries.

Always use Genuine Spare Parts during

service work.

1.2.4 Lifting and blocking up

Before work under the machine, always

make sure that lifting devices and jack-

stands are approved for the weight.

Work safe!

1.2.5 Cleanliness

Clean the machine before starting repairs.

Dirt that penetrates into sensitive

components can seriously influence the

service life of the machine.

1.2.6 Tightening torque

Unless otherwise stated the tightening

torque in the tables in the section

Technical specifications must be used for

thedifferentsizesof screws. Thisdoes not

refer to self-tapping screws, which are

mainly used for the assembly of body

parts.

1.2.7 Sharp edges

Watch out for sharp edges, especially

when working with the mower deck. The

blades can be very sharp. Always wear

gloves when working with the blades.

1.2.8 Replacement parts

Always use Genuine Spare Parts during

service work.

1.2.9 Inspection

Each part dismantled in conjunction with

service work must be inspected.

Examine for: wear, cracks, out of

roundness, straightness, dents,

discolouring, abnormal noise and

jamming.

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1.3 Unpacking and assembly

Every GGP Park has undergone an extensive

control programme before delivery. The

machines are delivered as completely

assembled as possible.

Thanksto thisthe assemblyon delivery israpid

and easy.

The correct and careful assembly of the

machineondeliveryisasimplewayofensuring

satisfied customers!

Note!

The machine shall remain placed on the

pallet during the unpacking and

assembly.

1.3.1 Unpacking

Open up the crate and release the part as

follows:

1. Check the air pressure in the tyres. The

pressure is designated on the floor mat.

The air pressure in the tyres is of critical

importance for the performance and

handling of the machine. The correct air

pressure for mowing is 0.6 bar (9 psi) in the

front tyres, and 0.4 bar (6 psi) in the rear

tyres.

When using heavy accessories, e.g. snow

thrower, it may be necessary to increase the

pressure somewhat. However, the

maximum permitted pressure is always

0.8 bar (12 psi).

Too high pressure in the tyres leads to that

the machine drives poor due to:

• A small surface in contact to the ground.

• Hard tyre = less flexibility = self cleaning char-

acteristic deteriorate.

2. Remove the following parts from the

package and put them on the floor.

• The battery (some models).

• The steering wheel.

• The plastic bag, containing owners manuals,

information media and assembly screws.

Too high pressure Correct pressure

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1.3.2 Battery

The battery is a valve regulated battery.

Load and assemble the battery, following the

instructions below.

The battery needs limited maintenance. Is has

no electrolyte levels or plugs.

Warning!

Do not wear rings, metallic bracelet,

chainround the neck orsimilar metal

objects when working with the

battery. It can cause short-circuit,

burns and fire.

Warning!

The battery must be fully charged be-

fore being used for the first time. The

battery must always be stored fully

charged. If the battery is stored while

discharged, serious damage will oc-

cur.

Charging with the engine

The battery can be charged using the engine’s

generator as follows:

1. Install the battery in the machine as shown

below.

2. Place the machine outdoors or install an

extraction device for the exhaust fumes.

3. Start the engine according to the

instructions in the user guide.

4. Allow the engine to run continuously for 45

minutes.

5. Stop the engine. The battery will now be

fully charged.

Storage

Thebatteryvoltageisnotallowedtodropunder

12,5 V during storage.

Make sure that the battery voltage always is

more than 12,5 during storage. If not, the

battery will be destroyed.

Charging using battery charger

When charging using a battery charger, a

battery charger with constant voltage

must be used.

Ordering number: 1136-0602-01.

Thebattery can bedamagedif astandard

type battery charger is used.

If the cables are disconnected/

connected in the wrong order,

there is a risk of a short-circuit

and damage to the battery.

If the cables are interchanged,

the generator and the battery

will be damaged.

Theenginemustnever bedriven

with the battery disconnected.

There is a risk of serious dam-

age to the generator and the

electrical system.

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1.3.3 Final checks

Removing from pallet

All the above measures shall have been done with the machine standing on the pallet.

Now, loosen the remaining straps and roll off the machine from the pallet.

Fit and adjust accessories.

Test driving

Warning!

Do not drive without a work equipment (mover deck) attached. Risk for

turning over.

Drive the machine for a few minutes. Test all the functions. Pay special attention to the

safetyfunctions. If themachineis tobedeliveredwithmowerdeckor other accessories,

fit these before test driving the machine.

HST oil

Check the oil level in the HST’s expansion tank after test driving, and top up if

necessary.

Engine oil

Check the oil level in the engine and top up if necessary.

Steering chain / Steering wire

Check that the steering chain / steering wire is sufficiently taut. Adjust if necessary.

Miscellaneous

Give the machine a general inspection.

• Is the machine clean?

• Is there any oil leakage?

• Abnormal noise or rattle?

Receipt

By filling in the guarantee certificate you guarantee that the delivery service has been

correctly conducted.

Remember to make sure that the customer receives all the documentation when the

machine is collected / delivered.

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2014-09-22 Workshop Manual, GGP Park 1 General instructions 7

1.4 Service

Every new machine is delivered with a service book. This service book is part of the

active post-market programme and shall be kept in a safe place during the entire

lifetime of the machine. Hand over the service book if the machine is sold in 2:nd

hand.

Service should generally be carried out at least every 50 operating hours (exception

of the first service), although in accordance with the conditions below.

There are three different grades of service events. Every service event consists of a

number of service points as described in the following paragraphs. Every service

point has a number which refer to a describing text after the schedules.

The grades of service events are:

• First service

• Intermediate service

• Basic service

Some service points do not coincide with the scheduled service intervals, but shall

beperformedinconnectionwithascheduled service when possible.E.g.someitems

shall be performed at every second service and some also between two services.

These service points are described with procedure and interval in the respective

“Instruction for use”.

Typical service points wich not coincide with scheduled service intervals are:

• Cleaning/changing air filter in some engines.

• Change of oil in some engines.

• Valve adjustments for some engines.

• Change of transmission oil in 4 WD machines.

• Change of spark plug in some engines.

1.4.1 Service times

Petrol driven machines

Diesel driven machines

Service Shall be performed

First service Within 5 hours of running

Intermediate service After the first 50 hours of running and then 50 hours after/before

every basic service.

Basic service Every 100 hours or every year, which first occur.

Service Shall be performed

First service Within 5 hours of running

Intermediate service After the first 100 hours of running and then 100 hours after/before

every basic service.

Basic service Every 200 hours or every year, which first occur.

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2014-09-22 Workshop Manual, GGP Park 1 General instructions 8

1.4.2 First Service

This service is very important to safeguard the continuing function of the machine.

The first service includes the service points as per the table below.

1.5.2 Intermediate Service

The intermediate service is not as extensive as the Basic Service and can therefore be

conducted by the customer, or by an authorised Service Workshop. Regardless of who

conducts the service, it must be documented in the service book..

Number Service point

1Safety check.

2Tyres, air pressure.

3Engine oil and filter, see “Engine - Transmission” at

page 14.

4Oil level in HST, see “Engine - Transmission” at

page 14.

5Belt transmissions, check.

6Steering adjustment.

7Battery check.

21 Test driving.

Number Service point

1Safety check.

2Tyres, air pressure.

3Engine oil and filter, see “Engine - Transmission” at

page 14.

4Oil level in HST, see “Engine - Transmission” at

page 14.

6Steering adjustment.

9Air filter, cleaning.

10 Air filter catalytic converter, cleaning.

11 Cooling fins, clean.

12 Lubrication

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2014-09-22 Workshop Manual, GGP Park 1 General instructions 9

1.4.3 Basic service

The Basic Service must always be conducted by an authorized Service Workshop,

and documented with a stamp in the service book.

*) See also “Safety check”.

**) See also the mover deck manual.

***) See the engine manual.

Number Service item

1Safety check

2Tires, air pressure

3Engine oil and filter, see “Engine - Transmission” at

page 14.

4Oil level in HST, see “Engine - Transmission” at

page 14.

5Belt transmissions, check

6Steering adjustment

7Battery check

8Air filter for engine, see “Engine - Transmission” at

page 14.

9Air filter catalytic converter, see “Engine -

Transmission” at page 14.

(Valid for machines with catalytic converter only)

10 Cooling fins, clean

11 Spark plug, check/replace

13 Transmission, check

14 Speed check

15 Bearing boxes, check**

16 Exhaust system, check*

17 Electrical system, check*

18 Mower deck, check**

19 Blades, check**

20 Power take-off, check

21 Control check

22 Valve play***

23 Test driving

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