STEWART-AMOS Starfire S-5t Guía
Sweeper Co.
1Last Update July 2013
Starfire S-5t Sweeper Body
Safety, Operations and Maintenance
Manual
Sweeper Co.
SN 5005 & UP
Sweeper Co.
2Last Update July 2013
Sweeper Co.
3Last Update July 2013
Table of Contents
Safety 14
Safety Is A Shared Responsibility 15
Recognize Safety Information 15
Equipment Lockout 16
Hopper Port Restrictors 16
General Safety Precautions 17
Before Operating Machine 17
When Operation Machine 17
When Servicing Machine 17
Safety Features 18
Follow Safety Instructions 19
Prevent Bypass Starting 19
Handle Fuel Safely-Avoid Fires 19
Prepare For Emergencies 20
Never Use Starting Fluid 20
Wear Protective Clothing 20
Protect Against Noise 20
Handle Chemical Products Safely 20
Dispose Of Waste Properly 21
Practice Safe Maintenance 21
Work In Ventilated Area 22
Avoid High-Pressure Fluids 22
Avoid Heating Near Pressurized Fluid Lines 23
Remove Paint Before Welding Or Heating 23
Service Cooling System Safely 23
Avoid Harmful Asbestos Dust 24
Stay Clear Of Rotating Equipment 24
Diesel Fuel Storage 25
Filling Fuel Tank 25
Warranty 26
Warranty Certificate 27
General Conditions 27
Items Not Covered By Warranty 28
Items Covered By Separate Warranty 28
Sweeper Co.
4Last Update July 2013
General Specifications 30
Serial Number Location 31
Figure 1: Serial Number Plate
Mounted Specifications 33
Auxiliary Engine/Sweeper Instrumentation 33
Engine (Auxiliary) 34
Dirt Hopper 34
Elevator 34
Main Broom 34
Gutter Broom 34
Lighting System 35
Hydraulic System 35
Water System 35
Controls 36
Engine Controls 37
Figure 2: Engine Control Box 38
Sweeper Control 39
Sweeper Controls 39
LH Gutter Broom tilt Up/Down 39
Beacon Lights On 39
RH Gutter Broom Tilt Up/Down 39
Brooms Up/Down 39
GB Lights On/GB/MB Lights On 39
Sweep Forward/Sweep Reverse 39
Hopper Up/Down 40
Water 40
Hopper Dump/Retract 40
LH Gutter Broom Up/Down 40
RH Gutter Broom Up/Down 40
Figure 3: Sweeper Control Box 41
Sweeper Co.
5Last Update July 2013
Operation 44
Auxiliary Engine 45
Water Fill Up 46
Figure 4: Water Tank 46
Sweeping 47
Dumping 48
Break-In Period 50
Engine Break-In 50
Sweeper Break-In 50
Winterizing Your S-5t 51
Service 52
Fuel, Lubricants, and Coolants 52
Diesel Fuel 52
Diesel Engine Oil 52
Coolant 52
Hydraulic Oil 52
Grease 53
Lubrication and Maintenance 53
Daily 53
Figure 5: Service Locations On Auxiliary Engine 54
Every 50 Hours 54
Every 250 Hours 54
Every 500 Hours 55
Every 1000 Hours 55
Adjustments 56
Gutter Broom Angle Adjustment 56
Correct Gutter Broom Angle 56
Adjust Tilt Angle 56
Adjust Front to Back Angle 56
Gutter Broom Pressure 57
Correct Gutter Broom Pressure 57
Adjusting Gutter Broom Pressure 57
Sweeping Width 57
Gutter Broom Impact Protection Spring 58
Figure 6: Gutter Broom Assembly 59
Figure 7: Correct Broom Pattern 60
Main Broom Pressure 61
Figure 8: Main Broom Assembly 61
Elevator Chain Adjustment 62
Upper Drive Shaft Adjustment 62
Center Idler Shaft Adjustment 62
Figure 9: Elevator Chain Adjustment 63
Sweeper Co.
6Last Update July 2013
Repair and Maintenance 65
Gutter Broom Segment Replacement 66
Main Broom Strip Replacement 66
Figure 10: Main Broom Assembly 67
Figure 11: Main Broom Arm Assembly 67
Main Broom Bearing Replacement 68
Carbide Drag Shoe Replacement 68
Figure 12: Carbide Drag Shoe 69
Elevator Chain Replacement 69
Figure 13: Elevator 71
Bottom Liner Replacement 72
Top Liner Replacement 72
Main Broom Hydraulic Motor Replacement 72
Gutter Broom Hydraulic Motor Replacement 73
Elevator Hydraulic Motor Replacement 73
Hydraulic Pressure Adjustment 74
Figure 14: Hydraulic Valves 74
Stall Switch Adjustment 75
Lubrication and Maintenance Check List 77
Sweeper Co.
7Last Update July 2013
DEALER FORMS
The following forms must be completed and signed by the DEALERS
REPRESENTATIVE. Then remove from manual and returned to the
following address:
Sweeper Co.
2700 Paxton St.
P.O. Box 2043
Harrisburg, PA 17105
Failure to return the completed and signed Pre Delivery Inspection and In
Service Date Registration forms to the above address may void all warranties.
Sweeper Co.
8Last Update July 2013
Pre Delivery Inspection Checklist
To be filled out by the dealer prior to delivery to the end user.
Return this document to Stewart-Amos Sweeper Co. within 30 days of delivery to end user.
Dealer: End User:
Date: Serial #:
VIN: Mileage: Hours:
Bolts and Nuts Hopper Safety Supports ________
Hopper Safety Bolts __________
Chassis Suspension Sweeper Mounting
Drag Shoe Mounts Drag Shoe Link Pins
Drag Shoe Chains Main Broom Rock Shaft
Main Broom Suspension Shaft Main Broom Skirt
Main Broom Coupler Main Broom Shafts
Main Broom End Plates Main Broom Bearing
Main Broom Bearing Set Screws Main Broom Chains
Main Broom Suspension Turnbuckle Elevator Mounts
Elevator Bearings Elevator Canopy
Elevator Extension Canopy Hooper Door Cylinders
Water Tank Straps Gutter Broom Mounts
Gutter Broom Pins Gutter Broom Plates
Gutter Broom Linkage Gutter Broom Segments
Engine Skid Mounting Engine Mounts
Hydraulic Pump Mount Bell Housing Mount Plate
Hydraulic Tank Mount Hydraulic Valve Mounts
Battery Box Mount Aux. Engine Control Box
Aux. Engine Exhaust Pipe Aux. Engine Intake Rain Cap
Front Canopy Mount Rear Canopy Mount
Canopy Door Hinges Lights
Control Box Mounting Fuel Tank Mounting
Cotter Pins and Snap Rings
Scissor Snap Rings Hopper Door Cyl.
Hopper Door Pin Main Broom Cyl.
Hopper Tilt Cyl. Pins Main Broom Linkage
Hopper Lift Cyl. Pins Elevator Linkage
Sweeper Co.
9Last Update July 2013
Hoses and Fittings
Tank to Pump (Suction) Pump to RH Stack Valve
RH Stack Valve Valve Stack Return Lines
Pump to LH Stack Valve LH Stack Valve
Hopper Lift Cyl. Hydraulic Cooler to Manifold
RH Gutter Broom Lift Cyl. RH Gutter Broom Motor
RH Retract Cyl. LH Gutter Broom Lift Cyl.
LH Gutter Broom Motor LH Gutter Broom Retract Cyl.
MB/ELEV Lift Cyl. Main Broom Motor
Elevator Motor Hopper Dump Cyl.
Hopper Door Cyl. Hydraulic Tank Site Gauge
Magnetic Drain Plugs Hydraulic Filter
Hydraulic Filter Manifold
Fluid Levels
Chassis Engine
Transmission
Differential
Brake Fluid
Power Steering
Engine Air Filter
Radiator
Tire Pressures
Rear (psi)
Front (psi)
Sweeper Engine Oil
Hydraulic Oil
Primary Air Filter
Secondary Air
Filter ___________________________
Radiator Level
Strength (-350)
Sweeper Co.
10 Last Update July 2013
Adjustments
RH Stack Valve Hydraulic Pressure (passengers side)
2850 psi @ 2000 rpm
LH Stack Valve Hydraulic Pressure (drivers side)
2350 psi @ 2000 rpm
LH Stack Valve Stall Switch 2300 psi @ 2000 rpm
Aux. Eng. High Ideal (2850 rpm) Aux. Eng. Low Ideal (850 rpm)
Hopper Proximity Switch Elevator Proximity Switch
Drag Shoes in Up Position (4” off ground) Main Broom Pattern
MB Suspension MB Centering
Elevator Down Position GB Front to Back Angle
GB Side To Side Angle GB Suspension
GB Sweeping Path Rear Camera Adjustment
GB Camera Adjustment Monitor Adjustment
Work Light Adjustment Chassis Mirrors
Operations
Lights
Brakes LH Turn Signal
RH Turn Signal Tail Lights
ID Bar LH Rear Door Marker
LH Upper Rear Corner Marker RH Rear Door Marker
RH Upper Rear Corner Marker License Plate
Backup Light Back Work Light
LH GB Work Light RH GB Work Light
Rear Strobe Front Strobe
High Beams Low Beams
Backup Alarm
Aux. Engine
Glow Plugs Starting
Tachometer/Hour Meter Oil Pres. & Set Point
Temperature & Set Point Throttle Cable/Actuator
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