Step Electric AS500 Series Manual

Using Instructions for Series AS500 Inverter for Water Pump

AS500 Universal Vector Inverter with high performance

Product Instruction

Publication state: standard

Product version: V1.00

All Copyright reserved by Shanghai Sigriner STEP

Electric Co.，Ltd.

The information in this document is subject to change

without prior notice. No part of this document may in

any form or by any means (electronic, mechanical,

micro-coping, photocopying, recording or otherwise) be

reproduced, stored in a retrial system or transmitted

without prior written permission from Shanghai Sigriner

STEP Electric Co., Ltd.

Shanghai Sigriner STEP Electric Co., Ltd.

Content

Chapter 1 Safety instructions............................................................................................................1

1.1 SAFETY INFORMATION .....................................................................................................................1

1.2 SAFETY PRECAUTIONS ....................................................................................................................2

1.2.1 Application................................................................................................................................2

1.2.2 Examination for arrival of goods...............................................................................................2

1.2.3 Transport and storage ..............................................................................................................3

1.2.4 Installation ................................................................................................................................3

1.2.5 Wiring .......................................................................................................................................4

1.2.6 Test run ....................................................................................................................................4

1.2.7 Maintenance and inspection.....................................................................................................6

1.2.8 Discarding disposal ..................................................................................................................6

1.2.9 Others ......................................................................................................................................7

1.3 PRECAUTIONS ................................................................................................................................7

1.3.1 Motor insulation inspection.......................................................................................................7

1.3.2 Thermal protection of motor .....................................................................................................7

1.3.3 Motor heat and noise................................................................................................................7

1.3.4 Caution to input and output ......................................................................................................8

1.3.5 Usage out of the Range of Rated Voltage ................................................................................9

1.3.6 Lightning Strike Protection........................................................................................................9

1.3.7 Leakage protection...................................................................................................................9

1.3.8 Derating....................................................................................................................................9

1.3.9 About applicable motor...........................................................................................................10

Chapter 2 Product overview ..............................................................................................................1

2.1 NAMEPLATE INFORMATION ...............................................................................................................1

2.1.1 Inverter Nameplate Information................................................................................................1

2.1.2 Product (order number) information .........................................................................................2

2.1.3 Product specifications ..............................................................................................................3

2.2 INVERTER TECHNICAL INDEX AND SPECIFICATION...............................................................................5

2.3 INSTALLATION DIMENSION OF INVERTER ............................................................................................8

III

Using Instructions for Series AS500 Inverter for Water Pump

2.3.1 Appearance and components of inverter..................................................................................8

2.3.2 External dimensions and installation dimensions of inverter ....................................................9

2.3.3 Dimensions of inverter operator ............................................................................................. 11

2.4 OPTIONS OF BRAKING UNIT AND BRAKING RESISTOR ....................................................................... 11

Chapter 3 Inverter installation ...........................................................................................................1

3.1 INSTALLATION STEPS .......................................................................................................................1

3.2 MECHANICAL INSTALLATION .............................................................................................................1

3.2.1 Installation environment ...........................................................................................................1

3.2.2 Installation orientation and space requirement .........................................................................3

3.2.3 Installation procedure of inverter ..............................................................................................5

3.3 REMOVAL AND INSTALLATION OF THE OPERATION PANEL AND COVERS .................................................5

3.3.1 Removal and installation of the operator ..................................................................................5

3.3.2 Opening and Closing of the Terminal Cover.............................................................................6

3.3.3 Removal and installation of the front panel ..............................................................................7

Chapter 4 Inverter wiring ...................................................................................................................1

4.1 CONNECTIONS TO PERIPHERAL DEVICES...........................................................................................2

4.1.1 Connection diagram to peripheral devices ...............................................................................2

4.1.2 Wiring with peripheral devices in main circuit...........................................................................3

4.2 INVERTER TERMINAL WIRING ..........................................................................................................13

4.2.1 Wiring diagram for inverter terminals......................................................................................14

4.2.2 Wiring precautions .................................................................................................................17

4.3 WIRING MAIN CIRCUIT TERMINALS ..................................................................................................18

4.3.1 Alignment of main circuit terminals.........................................................................................18

4.3.2 Symbols and Functions of Main Circuit Terminals..................................................................18

4.3.3 Wire sizes of main circuit........................................................................................................19

4.3.4 Illustration of main circuit wiring .............................................................................................21

4.4 COUNTERMEASURES AGAINST NOISE..............................................................................................26

4.4.1 Install a specialized noise filter on the output side .................................................................26

4.4.2 Connection of surge suppressor on the output side ...............................................................26

4.4.3 Main circuit wiring...................................................................................................................27

Shanghai Sigriner STEP Electric Co., Ltd.

4.4.4 Better countermeasures against noise...................................................................................27

4.4.5 Relationship between cable length and carrier frequency ......................................................28

4.5 WIRING THE CONTROL CIRCUIT TERMINALS .....................................................................................28

4.5.1 Control circuit terminals..........................................................................................................28

4.5.2 TERMINAL SYMBOLS OF CONTROL CIRCUIT .................................................................................29

4.5.3 Control circuit terminal functions ............................................................................................29

4.5.4 Cable specifications of control circuit wiring ...........................................................................31

4.5.5 Control circuit terminal wiring .................................................................................................32

4.5.6 Other precautions for wiring ...................................................................................................36

4.6 WIRING PG CARDS.......................................................................................................................36

4.6.1 ABZ Increment PG Card ........................................................................................................37

4.6.2 SIN/COS PG card ..................................................................................................................39

4.6.3 PG card terminal wiring precaution ........................................................................................41

Chapter 5 Debugging and test run....................................................................................................1

5.1 RUN COMMAND SETTING .................................................................................................................2

5.1.1 Inverter run command channel.................................................................................................2

5.1.2 Inverter frequency setting channel ...........................................................................................2

5.1.3 Working state of inverter ..........................................................................................................2

5.1.4 Run modes of inverter ..............................................................................................................3

5.2 OPERATION GUIDE ..........................................................................................................................3

5.2.1 Function of digital operator components ..................................................................................4

5.2.2 LED indicator............................................................................................................................4

5.2.3 LED digital tube........................................................................................................................5

5.2.4 LCD display..............................................................................................................................5

5.2.5 Keyboard..................................................................................................................................5

5.3 OPERATION OF LCD OPERATOR.......................................................................................................6

5.3.1 Power on and initialization........................................................................................................6

5.3.2 Display after Power on .............................................................................................................6

5.3.3 【Monitoring State】................................................................................................................6

5.3.4 【Panel Control】....................................................................................................................7

5.3.5 Operation mode .......................................................................................................................8

Using Instructions for Series AS500 Inverter for Water Pump

5.4 INTEGRATED DISPLAY OPERATOR.................................................................................................... 11

5.4.1 Function of each display terminal...........................................................................................12

5.4.2 Key functions..........................................................................................................................12

5.4.3 Description of indicators .........................................................................................................13

5.4.4 LED display ............................................................................................................................13

5.5 OPERATION OF INTEGRATED DISPLAY TERMINAL ..............................................................................13

5.5.1 Initial power-on.......................................................................................................................13

5.5.2 Guide to quick debugging.......................................................................................................14

5.6 EXAMPLE FOR OPERATION .............................................................................................................19

5.7 FAULT INDICATION .........................................................................................................................19

Chapter 6 Chapter Six Function Parameter Tables .........................................................................1

6.1 6.1FUNCTION CODE PARAMETER TABLE EXPLANATION .......................................................................1

6.2 FUNCTION CODE PARAMETER SHORT LIST.........................................................................................1

6.2.1 P0X Group user parameters..................................................................................................1

6.2.2 P1X Group Control parameters ...........................................................................................2

6.2.3 P2X Group motor parameters................................................................................................8

6.2.4 P3X Group digital parameters .............................................................................................13

6.2.5 P4X Group speed control parameters .................................................................................17

6.2.6 P5X group process control parameters ...............................................................................19

6.2.7 P6X group Vector control parameters ....................................................................................25

6.2.8 P7X group incremental control parameters ............................................................................ 28

6.2.9 P8X group communication parameters..............................................................................32

6.2.10 P9X Group fault and display parameters..............................................................................35

6.3 PARAMETER RECORD SHEET OF USERS ..........................................................................................38

Chapter 7 Parameter description ......................................................................................................1

7.1 ABOUT THE MAIN MENU ...................................................................................................................1

7.1.1 Parameter setting.....................................................................................................................1

7.1.2 Motor learning ..........................................................................................................................1

7.1.3 Fault check...............................................................................................................................3

7.1.4 Parameter processing ..............................................................................................................3

Shanghai Sigriner STEP Electric Co., Ltd.

7.2 PARAMETER GROUP CLASSIFICATION AND FORMAT ............................................................................4

7.2.1 Parameter group format ...........................................................................................................4

7.2.2 Parameter group area division .................................................................................................4

7.3 GROUP P0X: USER PARAMETER GROUP ...........................................................................................5

7.3.1 Group P00: basic function parameter.......................................................................................5

7.3.2 Group P01～09: User function parameter (abbreviated): .........................................................6

7.4 GROUP P1X: CONTROL PARAMETER GROUP .....................................................................................6

7.4.1 Group P10 Basic control parameter .........................................................................................6

7.4.2 Group P11: start control parameter ........................................................................................11

7.4.3 Group P12: stop control parameter ........................................................................................15

7.4.4 Group P13 Braking function V/F control parameter .............................................................17

7.4.5 Group P14 V/F control parameter ..........................................................................................18

7.5 GROUP P2X: MOTOR PARAMETER GROUP.......................................................................................19

7.5.1 Group P20: basic motor parameter ........................................................................................19

7.5.2 Group P21: advanced motor parameter .................................................................................21

7.5.3 Group P22: motor auxiliary parameter ...................................................................................23

7.5.4 Group P23: motor protection parameter:................................................................................24

7.6 GROUP P3X: TERMINAL PARAMETER GROUP...................................................................................26

7.6.1 Group P30: digital quantity input parameter ...........................................................................26

Chapter 8 Fault inspection ................................................................................................................1

8.1 PROTECTION AND INSPECTION.........................................................................................................1

8.2 WORKFLOW OF FAULT DIAGNOSIS ....................................................................................................7

Chapter 9 Servicing and maintenance..............................................................................................1

9.1 GUARANTEE PERIOD .......................................................................................................................1

9.2 PRODUCT INQUIRY ..........................................................................................................................2

9.3 DAILY INSPECTION ..........................................................................................................................2

9.4 PERIODIC INSPECTION.....................................................................................................................2

Appendix A Electromagnetic compatibility ................................................................................................1

A.1 Noise restraint....................................................................................................................................1

VII

Using Instructions for Series AS500 Inverter for Water Pump

A.1.1 Noise type .......................................................................................................................................1

A.1.2 Noise transmission..........................................................................................................................1

A.1.3 Basic Countermeasures for Noise Restraint ...................................................................................2

A.2 Wiring Requirements..........................................................................................................................3

A.2.1 Cable laying ....................................................................................................................................3

A.2.2 Cable cross-section area ................................................................................................................4

A.2.3 Shielded cable ................................................................................................................................4

A.2.4 Installation of shielded cable ...........................................................................................................4

A.3 Grounding ........................................................................................................................................4

A.3.1 Grounding method ..........................................................................................................................4

A.3.2 Grounding precautions....................................................................................................................5

A.4 Surge absorber installation ................................................................................................................6

A.5 Leakage current and countermeasures..............................................................................................6

A.5.1 Leakage current to earth .................................................................................................................7

A.5.2 Leakage current between lines .......................................................................................................7

A.6 Restraint of radiation from inverter.....................................................................................................8

A.7 Application of filter for power lines .....................................................................................................9

A.7.1 Functions ........................................................................................................................................9

A.7.2 Installation of filter for power lines...................................................................................................9

A.8 EMC installation areas .....................................................................................................................10

A.9 Precautions for inverter electric installation......................................................................................12

A.10 EMC Standards for AS500 Inverter................................................................................................13

Appendix B Inverter accordance standards............................................................................................15

Appendix C Letter of Complaint..............................................................................................................16

Appendix D Warranty card .....................................................................................................................17

Appendix E To the Customer....................................................................................................................1

1-1

Cha

ter 1

Using Instructions for Series AS500 Inverter for Water Pump

Safet

instructions

Chapter 1 Safety instructions

This chapter describes the safety instructions and precautions required for the

application of AS500 inverters, including the general information, safety information,

application, confirmation for arrival of goods, transport and storage, installation,

safety instruction for wiring, debugging/operation, troubleshooting, discarding

disposal, etc. To ensure personal safety and extend the service life of equipments

and their connecting devices, be sure to read the following safety regulations and

warnings, and all warning signs attached to equipments prior to installing and

debugging the inverter. Please read this information carefully.

1.1 Safety information

The following symbols with texts are used in this manual for safety-related contents.

Please comply with these regulations as they are very important.

DANGER

Indicate precautions that, if not heeded, could possibly result

in fire, serious personal injury or even death.

CAUTION

Indicate precautions that, if not heeded, could possibly result

in relatively serious or minor injury, damage to the product, or

faulty operation.

IMPORTANT Indicate important information that should be memorized.

In addition, even for CAUTION matters, a major accident may be caused

sometimes according to specific circumstances.

1-2

Shanghai Sigriner STEP Electric Co., Ltd.

Cha

ter 1Safet

instructions

1.2 Safety precautions

1.2.1 Application

DANGER

This series of inverter is used to control the variable speed operation of three phase

motor, but not used for single phase motor or other applications; or else, inverter fault or

fire may be caused.

This series of inverter can not be simply used in the applications directly related to the

human safety, such as the medical equipment.

This series of inverter is produced under strict quality management system. If the

inverter failure may cause severe accident or loss, safety measures, such as

redundancy or bypass, shall be taken.

1.2.2 Examination for arrival of goods

CAUTION

The delivered goods must not be damaged and shall be in conformity with information

on the purchase order. If the goods are found to be damaged or do not conform to the

purchase order, please contact your local dealer or agent.

If the inverter is found to be damaged or lack of parts, the inverter cannot be installed or

put into operation. Otherwise, accident may be caused.

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