SteelMax Torch Runner Manual de usuario

The tools of innovation.

15335 E. Freemont Drive, Centennial , CO 80112

1–87STEELMAX, FAX 303–690–9172

www.steelmax.com [email protected]

OPERATOR’S MANUAL

(

)

CUTTING CARRIAGE

Contents 
 
GENERAL INFORMATION............................................................................................... 3 
1. Application................................................................................................................. 3 
2. Technical data............................................................................................................ 3 
3. Equipment included ................................................................................................... 3 
4. Dimensions................................................................................................................ 5 
5. Design ....................................................................................................................... 6 
SAFETY PRECAUTIONS.................................................................................................. 7 
STARTUP AND OPERATION........................................................................................... 9 
1. Preparing................................................................................................................... 9 
2. Operating..................................................................................................................10 
3. Changing the unit of speed.......................................................................................11 
4. Troubleshooting........................................................................................................12 
MAINTENANCE...............................................................................................................13 
ACCESSORIES...............................................................................................................13 
1. Track.........................................................................................................................14 
2. 1000 mm (39″) rack...................................................................................................15 
3. 2.6 kg (5.7 lbs) counterweight...................................................................................16 
4. Roller support ...........................................................................................................16 
5. Cable anchor ............................................................................................................17 
6. Torch holders............................................................................................................17 
7. Slide rack holder.......................................................................................................19 
8. Circle cutting attachments.........................................................................................21 
9. Left and right heat protection shield ..........................................................................23 
10. Bottom heat protection shield .................................................................................23 
11. Magnetic units ........................................................................................................24 
12. Vacuum track system .............................................................................................25 
13. Gas manifold (for oxy-fuel cutting)..........................................................................26 
14. Gas manifold bracket (for oxy-fuel cutting)..............................................................28 
15. Arc ignition set (for plasma cutting).........................................................................29 
115–230 V WIRING DIAGRAM........................................................................................30 
115–230 V HS WIRING DIAGRAM..................................................................................31 
115–230 V EXPLODED VIEWS AND PARTS LIST..........................................................32 
115–230 V HS EXPLODED VIEWS AND PARTS LIST....................................................36 
DECLARATION OF CONFORMITY...............................................................................40 
WARRANTY CARD........................................................................................................41 

Torch Runner (HS)

Torch Runner (HS) Operator’s Manual

1. GENERAL INFORMATION

1.1. Application

The Torch Runner (HS) is acutting carriage designed to cut steel by using oxy-fuel

torches with the diameter of 35 mm(1.38″) or plasma torches with the diameter of 28–

35 mm (1.10–1.38″). The carriage travels horizontally on the workpiece or track tilted

up to 10°.

Accessories allow using torches with different diameters, using two torches at the

same time, and cutting holes with the radius of 240–2500 mm (0.8–8.2 ft).

1.2. Technical data

Torch Runner

Torch Runner HS

Voltage

1~ 115–230 V, 50–60 Hz

Power

20 W

Work position

Horizontal

Torch diameter

35 mm (1.38″)

28–35 mm (1.10–1.38″)

Ground clearance

8 mm (0.31″)

Speed

0–150 cm/min (0–59 in/min)

10–300 cm/min (4–118 in/min)

Weight

16.8 kg (37 lbs)

1.3. Equipment included

Torch Runner

Torch Runner (HS)

Torch Runner (HS) Operator’s Manual

Torch Runner

Torch Runner HS

Carriage

1 unit

Cardboard box

1 unit

35 mm precise machine torch holder

1 unit

–

28–35 mm precise torch holder

–

1 unit

Cable anchor

–

1 unit

Arc ignition set

–

1 unit

6.5 m (21 ft) arc ignition cable

–

1 unit

3 m (10 ft) power cord

1 unit

2.5 mm hex wrench

1 unit

3 mm hex wrench

1 unit

4 mm hex wrench

1 unit

5 mm hex wrench

1 unit

–

Operator’s Manual

1 unit

Torch Runner HS

Torch Runner (HS)

Torch Runner (HS) Operator’s Manual

1.4. Dimensions

512 mm (20.2″)

636 mm (25″)

199 mm (7.8″)

Torch Runner (HS)

Torch Runner (HS) Operator’s Manual

1.5. Design

540 mm (21.3″) rack

Rack position knob

1.3 kg (2.9 lbs) counterweight

Clutch

Carrying handle

Rack locking levers

LED display

Direction switch

(Forward / O / Backward)

Power switch

Speed knob

Torch Runner (HS)

Torch Runner (HS) Operator’s Manual

2. SAFETY PRECAUTIONS

1. Before use, read this Operator’s Manual and complete a training in occupational

safety and health.

2. Use only in applications specified in this Operator’s Manual.

3. Make sure that the carriage has all parts and they are genuine and not damaged.

4. Make sure that the specifications of the power source are the same as those

specified on the rating plate.

5. Connect the carriage to a correctly grounded power source.

6. Do not carry the carriage by the cords or arc ignition cable, and do not pull them.

This can cause damage and electric shock.

7. Keep untrained bystanders away from the carriage.

8. Before each use, ensure the correct condition of the carriage, power source, power

cords, arc ignition cable, plugs, and control panel.

9. Before each use, make sure that no part is cracked or loose. Make sure to

maintain correct conditions that can have an effect on the operation of the

carriage.

10. Keep the carriage dry. Do not expose the carriage to rain, snow, or frost.

11. Keep the work area well lit, clean, and free of obstacles.

12. Do not use near flammable materials, or in explosive environments.

13. Transport and position the carriage by using the carrying handle.

14. Do not stay below the carriage that is put at heights.

15. Connect the cords and arc ignition cable only after you set the power switch to

‘O’.

16. Keep the sockets clean. Do not use high pressure during cleaning.

17. Install only torches whose diameter matches the diameter of the torch holder.

18. Keep the torch cables away from the surface. Hang the cables to decrease the

load applied on the carriage.

19. Use the torch as specified in the manual of the torch.

20. Keep the carriage in horizontal position during work.

21. Use eye protection (helmet, shield, and screen), ear protection, gloves, and

protective clothing. Do not use loose clothing.

22. Do not stop the carriage by hand. To stop, set the clutch to OFF or the direction

switch to ‘O’.

Torch Runner (HS)

Torch Runner (HS) Operator’s Manual

23. Maintain only after you unplug the carriage from the power source.

24. Repair only in a service center appointed by the seller.

25. If the carriage falls, is wet, or has any damage, stop the work and immediately

send the carriage to the service center for check and repair.

26. Do not leave the carriage when it operates.

27. If you are not going to use the carriage, remove it from the work area and keep in

a safe and dry place.

Torch Runner (HS)

Torch Runner (HS) Operator’s Manual

3. STARTUP AND OPERATION

3.1. Preparing

Before use, clean the wheels of the carriage and remove the anti-corrosion material

from the track. Use the carrying handle to transport the carriage to the work area. Set

the power switch and the direction switch to ‘O’, and set the clutch to OFF. Then,

plug the power cord into the power source, put the torch into the standard torch

holder (Fig. 1), and tighten with the knobs.

Fig. 1. Design of the precise machine torch holder for oxy-fuel cutting (a) and of the precise

torch holder for plasma cutting (b)

Handle that secures

the torch angle

Knob for adjusting the

torch vertical position

Screw for the torch

diameter

Knob for adjusting the

torch vertical position

Set screw

Knob that secures the

torch in the holder

Handle

that

secures

the rack

Adjusting screws

Fixing screws

Torch Runner (HS)

Torch Runner (HS) Operator’s Manual

The precise machine torch holder (Fig. 1a) allows torches with the diameter of

35 mm (1.38″)equipped with a rack. Loosen the lower handle to precisely set the

torch angle. Use the knob to adjust the vertical position of the torch.

The precise torch holder (Fig. 1b) is designed for torches with the diameter of 28–

35 mm (1.10–1.38″)and allows precise adjustment of the torch angle. Use the knob to

adjust the vertical position. Install the knob at any side by using the 2.5 mm hex

wrench and the set screw. To adjust the resistance of the vertical travel, use the

2.5 mm hex wrench to remove the fixing screws. Then, use the 2 mm hex wrench to

rotate the adjusting screws.

Use the rack position knob to adjust the horizontal position of the torch, and use

the rack locking levers to lock the rack in position.

Then, connect the torch to a correct gas source. Depending on the cutting

method (oxy-fuel or plasma), install into the carriage slot either a gas manifold or the

arc ignition set as described in the subsection of the respective accessory.

Put the carriage on the workpiece or track so that the torch is right above the

starting point of the cut. Then, set the clutch to ON.

3.2. Operating

Set the power switch to ‘I’ to turn on the carriage. Then, the display comes on ( ).

Next, if the unit of speed is set to centimeters per minute, shows. If the unit is

set to inches per minute, shows. Next, the carriage speed shows. Use the speed

knob to set the required speed. If needed, set the clutch to OFF and travel the

carriage by hand.

To start the cutting, light the torch as described in the manual of the torch. Obey all

rules included in the manual of the torch.

Use the direction switch to select a direction of travel. Then, the real speed of the

carriage shows on the display. To stop the travel, set the direction switch to ‘O’ or the

clutch to OFF. To extinguish the torch flame, continue as described in the manual of

the torch.

After the work is finished, use the power switch to turn off the carriage. Then,

unplug the carriage from the power source.

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