Table of contents
Table of contents
1 About this document ............................... 3
1.1 Target groups ................................. 3
1.2 Other applicable documents ................ 3
1.3 Warnings and symbols ....................... 3
2 Safety instructions ................................. 4
2.1 Intended use .................................. 4
2.2 General safety instructions .................. 4
2.2.1 Obligations of the operating company ...... 4
2.2.2 Obligations of personnel ..................... 4
2.3 Specific hazards .............................. 4
2.3.1 Hazardous media ............................ 4
3 Layout and Function ............................... 4
3.1 Marking ....................................... 4
3.1.1 Type plate ..................................... 4
3.2 Layout ......................................... 5
4 Transport, Storage and Disposal ................. 6
4.1 Unpacking and inspection on delivery ...... 6
4.2 Transportation ................................ 6
4.3 Storage ....................................... 6
4.4 Disposal ....................................... 6
5 Installation and connection ....................... 7
5.1 Preparing for installation ..................... 7
5.1.1 Check operating conditions ................. 7
5.2 Planning pipelines ............................ 7
5.2.1 Designing pipelines .......................... 7
5.3 Installing fitting in pipe ....................... 7
5.3.1 Connection wafer type flange variant ... .... 7
5.3.2 Connection with flange ...................... 7
5.3.3 Connection with sockets or nozzles ........ 7
5.4 Drive and limit switch box ................... 8
5.5 Connection ................................... 8
5.5.1 Electrical connection ......................... 8
5.5.2 Pneumatic connection ....................... 9
5.5.3 Check sense of rotation of drive ............ 9
5.6 Performing the hydrostatic test .............. 9
6Operation ............................................ 9
6.1 Commissioning ............................... 9
6.2 Emergency manual operation ............... 9
6.2.1 Manual emergency operation . .......... ... . 9
7 Maintenance ......................................... 10
7.1 Servicing ...................................... 10
7.2 Maintenance .................................. 10
7.2.1 Removing fitting .............................. 10
7.2.2 Fixing leaks in the port ....................... 10
7.2.3 Fix leakage at ball valve stem ............... 10
7.3 Replacement parts and return .............. 10
8 Troubleshooting .................................... 11
9 Appendix ............................................. 11
9.1 Technical specifications ...................... 11
9.1.1 Mechanical specifications ................... 11
9.2 Flange installation ............................ 12
9.3 Tightening torques ........................... 12
9.4 Operating torques ............................ 12
List of figures
Fig. 1 Type plate (example) ........................ 4
Fig. 2 Layout ......................................... 5
Fig. 3 Attach lifting gear ............................ 6
Fig. 4 Electric drive .................................. 8
Fig. 5 Pneumatic drive .............................. 8
Fig. 6 Pneumatic actuator drive with limit
switches ....................................... 8
Fig. 7 Connect pneumatics ......................... 9
Fig. 8 Tightening torques and immersion
depth .......................................... 12
List of tables
Tab. 1 Other application documents, purpose and
where found .................................. 3
Tab. 2 Warnings and symbols ....................... 3
Tab. 3 Control pressure connections ............... 9
Tab. 4 Troubleshooting .............................. 11
Tab. 5 Mechanical specifications ................... 11
Tab. 6 Tightening torques ........................... 12
Tab. 7 Immersion depth flange screws ............. 12
Tab. 8 Tightening torques ........................... 12
Tab. 9 Operating torques ............................ 12
2 C 110 BA-2022.07.19 EN 300 876
