SSD Drives 650V Manual de usuario

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by

any means to persons not employed by an SSD Drives company without written permission from SSD Drives Ltd.

Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to

make amendments or correct omissions. SSD Drives cannot accept responsibility for damage, injury, or expenses

resulting therefrom.

650V AC Drive

Frames 1, 2, 3, C, D, E & F

Software Product Manual

HA466358U001 Issue 4

Compatible with Version 4.8 (onwards) Software

Cont.2

WARRANTY

SSD Drives warrants the goods against defects in design, materials and workmanship

for the period of 12 months from the date of delivery on the terms

detailed in SSD Drives Standard Conditions of Sale IA058393C.

SSD Drives reserves the right to change the content and product specification without notice.

Cont.3

Requirements

IMPORTANT: Please read this information BEFORE installing the equipment.

Intended Users

This manual is to be made available to all persons who are required to install, configure or

service equipment described herein, or any other associated operation.

The information given is intended to highlight safety issues, and to enable the user to obtain

maximum benefit from the equipment.

Complete the following table for future reference detailing how the unit is to be installed and

used.

INSTALLATION DETAILS

Serial Number

(see product label)

Where installed

(for your own

information)

Unit used as a:

(refer to Certification

for the drive)

RComponent RRelevant Apparatus

Unit fitted: RWall-mounted REnclosure

Application Area

The equipment described is intended for industrial motor speed control utilising AC induction or

AC synchronous machines.

Personnel

Installation, operation and maintenance of the equipment should be carried out by qualified

personnel. A qualified person is someone who is technically competent and familiar with all

safety information and established safety practices; with the installation process, operation and

maintenance of this equipment; and with all the hazards involved.

Safety Information

Cont.4

Hazards

WARNING!

This equipment can endanger life through rotating machinery and high voltages.

Failure to observe the following will constitute an ELECTRICAL SHOCK HAZARD.

This is a product of the restricted sales distribution class according to IEC 61800-3.

In a domestic environment this product may cause radio interference in which case

the user may be required to take adequate measures.

This product is designated as “professional equipment” as defined in EN61000-3-2.

Permission of the supply authority shall be obtained before connection to the low

voltage supply.

•The equipment must be permanently earthed due to the high earth leakage current.

•The drive motor must be connected to an appropriate safety earth.

•The equipment contains high value capacitors which take time to discharge after removal of

the mains supply.

•Before working on the equipment, ensure isolation of the mains supply from terminals L1,

L2 and L3. Wait for at least 3 minutes for the dc link terminals (DC+ and DC-) to discharge

to safe voltage levels (<50V). Measure the DC+ and DC- terminal voltage with a meter to

confirm that the voltage is less than 50V.

•Never perform high voltage resistance checks on the wiring without first disconnecting the

drive from the circuit being tested.

•When replacing a drive in an application and before returning to use, it is essential that all

user defined parameters for the product’s operation are correctly installed.

•This equipment contains electrostatic discharge (ESD) sensitive parts. Observe static

control precautions when handling, installing and servicing this product.

IMPORTANT: Metal parts may reach a temperature of 90 degrees centigrade in operation.

Application Risk

The specifications, processes and circuitry described herein are for guidance only and may need

to be adapted to the user’s specific application.

SSD Drives does not guarantee the suitability of the equipment described in this Manual for

individual applications.

Risk Assessment

Under fault conditions, power loss or other operating conditions not intended, the equipment

may not operate as specified. In particular:

•The motor speed may not be controlled

•The direction of rotation of the motor may not be controlled

•The motor may be energised

Guards

The user must provide guarding and /or additional safety systems to prevent risk of injury and

electric shock.

Protective Insulation

•All control and signal terminals are SELV, i.e. protected by double insulation. Ensure all

wiring is rated for the highest system voltage.

Note: Thermal sensors contained within the motor must be double insulated.

•All exposed metalwork in the drive is protected by basic insulation and bonding to a safety

earth.

RCDs

These are not recommended for use with this product but ,where their use is mandatory, only

Type B RCDs should be used.

Safety Information

Contents

Contents Page

Cont.5

Chapter 1 PROGRAMMING YOUR APPLICATION

Programming with Block Diagrams .............................................................1-1

Modifying a Block Diagram Over Comms ................................................................1-1

•Configuration and Parameterisation Modes.........................................................1-1

•Execution Rules...................................................................................................1-2

•Saving Your Modifications...................................................................................1-2

Function Block Descriptions.......................................................................... 1-3

Understanding the Function Block Description ..........................................................1-3

Function Blocks by Category ....................................................................................1-4

Function Blocks in Alphabetical Order ......................................................................1-5

•ANALOG INPUT ................................................................................................1-5

•ANALOG OUTPUT.............................................................................................1-7

•APP CONFIG .....................................................................................................1-8

•AT LOAD ...........................................................................................................1-9

•AT SPEED.........................................................................................................1-10

•AUTO RESTART ................................................................................................1-11

•AUTOTUNE .....................................................................................................1-12

•BRAKE CONTROL ............................................................................................1-13

•COMMS CONTROL .........................................................................................1-14

•COMMS PORTS ...............................................................................................1-15

•CURRENT LIMIT ...............................................................................................1-17

•CUSTOM MENU ..............................................................................................1-18

•DEMULTIPLEXER...............................................................................................1-19

•DIGITAL INPUT ................................................................................................1-20

•DIGITAL OUTPUT.............................................................................................1-21

•DISPLAY/KEYPAD .............................................................................................1-22

•DYNAMIC BRAKING.........................................................................................1-23

•ENCODER .......................................................................................................1-24

•ENERGY METER ...............................................................................................1-25

•FEEDBACKS .....................................................................................................1-26

•FLUXING .........................................................................................................1-28

•FLYCATCHING ................................................................................................1-31

•INJ BRAKING ...................................................................................................1-33

•INVERSE TIME ..................................................................................................1-34

•I/O TRIPS.........................................................................................................1-35

•LOCAL CONTROL ...........................................................................................1-36

•LOGIC FUNCTION ..........................................................................................1-37

•MINIMUM SPEED .............................................................................................1-41

•MMI ACCESS ...................................................................................................1-42

•MOTOR DATA .................................................................................................1-43

•MULTIPLEXER ...................................................................................................1-45

•PATTERN GEN .................................................................................................1-46

•PID ..................................................................................................................1-47

•PRESET ............................................................................................................1-49

•RAISE/LOWER ..................................................................................................1-51

•REFERENCE......................................................................................................1-52

•REFERENCE JOG .............................................................................................1-54

Contents

Contents Page

Cont.6

•REFERENCE RAMP ............................................................................................1-55

•REFERENCE STOP ............................................................................................1-57

•SEQUENCING LOGIC .....................................................................................1-58

•SKIP FREQUENCIES..........................................................................................1-60

•SLEW RATE LIMIT..............................................................................................1-62

•SLIP COMP ......................................................................................................1-63

•SPEED LOOP ...................................................................................................1-64

•STABILISATION ................................................................................................1-66

•STALL TRIP .......................................................................................................1-67

•TORQUE LIMIT ................................................................................................1-68

•TRIPS HISTORY.................................................................................................1-69

•TRIPS STATUS...................................................................................................1-70

•VALUE FUNCTION...........................................................................................1-73

•VOLTAGE CONTROL .......................................................................................1-80

•ZERO SPEED ....................................................................................................1-81

Normal/Heavy Duty Selection ....................................................................1-82

Chapter 2 PARAMETER SPECIFICATION

Specification Table: Tag Number Order....................................................... 2-2

MMI Parameters ......................................................................................... 2-13

Pref Cross Reference Table ....................................................................................2-16

Product-Related Default Values .................................................................2-17

* Frequency Dependent Defaults ............................................................................2-17

** Power Dependent Defaults.................................................................................2-18

Chapter 3 SERIAL COMMUNICATIONS

Communications Technology Options...........................................................3-1

ConfigEd Lite ..........................................................................................................3-1

Connection to the P3 Port .............................................................................3-1

Contents

Contents Page

Cont.7

Chapter 4 SEQUENCING LOGIC

Principle State Machine ................................................................................ 4-1

Main Sequencing States...........................................................................................4-1

State Outputs of the SEQUENCING LOGIC Function Block .......................................4-1

Transition of States..................................................................................................4-2

State Diagram ........................................................................................................4-3

External Control of the Drive ........................................................................4-4

Communications Command....................................................................................4-4

•Example Commands.............................................................................4-5

Communications Status ...........................................................................................4-6

Chapter 5 APPLICATIONS

The Default Application ................................................................................ 5-1

How to Load an Application .........................................................................5-1

Application Description ................................................................................ 5-1

Application 1 : Basic Speed Control (default) ............................................................5-3

Application 2 : Auto/Manual Control ......................................................................5-5

Application 3 Preset Speeds ..................................................................................5-7

Application 4 : Raise/Lower Trim..............................................................................5-9

Application 5 : PID ................................................................................................5-11

Application Control Blocks.....................................................................................5-13

Contents

Contents Page

Cont.8

Programming Your Application 1-1

650V AC Drive

1PROGRAMMING YOUR APPLICATION

You can program the drive to your specific application. This programming simply involves

changing parameter values. Access the parameters using the keypad, or ConfigEd Lite (or other

suitable programming tool).

Each Application recalls a pre-programmed set of default parameters and links when it is

loaded.

Refer to Chapter 5: “Applications” for further information.

Programming with Block Diagrams

Block diagram programming provides a visual method of planning the software to suit your

application. There are block diagrams provided at the end of this chapter, each showing the

software connections for an Application. These pages replicate the ConfigEd Lite programming

screens. ConfigEd Lite is SSD Drive’s own programming tool.

The processes performed by an Application are represented as a block diagram, consisting of

function blocks and links:

•Each function block contains the parameters required for setting-up a particular processing

feature. Sometimes more than one instance of a function block is provided for a feature, i.e.

for multiple digital inputs.

•Software links are used to connect the function blocks. Each link transfers the value of an

output parameter to an input parameter of another (or the same) function block.

Each individual block is a processing feature, i.e. it takes the input parameter, processes the

information, and makes the result available as one or more output parameters.

Modifying a Block Diagram Over Comms

Configuration and Parameterisation Modes

There are two modes of operation used while modifying a block diagram:

Configuration and Parameterisation modes.

Configuration Mode

In the Configuration Mode you can modify the links in the function block diagram.

You can also change parameter values, as above. The drive cannot run in this mode.

When you attempt to change a parameter value requiring Configuration Mode to be

enabled, the drive automatically enters Configuration Mode.

Once in Configuration Mode, to return to Parameterisation Mode simply press the E

key repeatedly.

Parameterisation Mode

In parameterisation mode you can change parameter values. The drive can be running

or stopped. Note that some parameters can only be changed when the drive is stopped.

It is not possible to modify the internal links when the drive is in parameterisation

mode.

DEFAULT

1-2 Programming Your Application

650V AC Drive

Execution Rules

The complete block diagram is executed every 5ms. Just before a function block is executed, all

the links that have that block as their destination are executed, thereby copying new values in to

the block’s parameter inputs. The input parameters are then processed to produce a new set of

output parameters. The execution order of the blocks is automatically arranged for minimal

delay.

•The output value transferred by a link on execution is clamped to be between the maximum

and minimum value for its destination input parameter.

•Refer to the table below for the result of linking different parameter types.

Source Value

(the input)

Source Type Destination

Type

Destination Value

(the result)

TRUE Boolean Real 0.01

FALSE Boolean Real 0.00

≥0.005 Real Boolean TRUE

≤0.005 Real Boolean FALSE

LOCAL ONLY (1) Enumerated Real 1.00

2.00 Real Enumerated REMOTE ONLY (2) (Note that (2) will not

always return Remote Only)

Table 1-1 Execution Rules

Saving Your Modifications

Whenever a value/link is changed, the modification is stored automatically and will be saved on

power-down.

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