SPX Power Team HYDRA-GRIP-O-MATIC PH6 Manual de usuario

HYDRA-GRIP-O-MATIC®PULLER

AND STRAIGHTENER TOOL

Max. Capacity: 6 Ton (PH6 & PH63C); 8 Ton (PH8 & PH83C); 11 Ton (PH11, PH113C, & HST11);

30 Ton (PH30 & PH303C)

NOTE:

•These instructions must be read and carefully followed.

•Carefully inspect the puller and/or straightener tool upon arrival. The carrier, not the manufacturer, is

responsible for any damage resulting from shipment.

SAFETY PRECAUTIONS

WARNING: To help prevent personal injury,

•These pullers and the straightener tool should be used only by trained personnel familiar with them.

•Safety glasses must be worn at all times by the operator and anyone within sight of the puller and

straightener tool.

•Select the proper size and capacity of puller for the job.

•Align the puller on the same centerline as the part being removed. Failure to align parts correctly can

result in a dangerous operating situation because of the high hydraulic pressures used.

•Wrap the work in a Power Team protective blanket before applying pressure to provide protection from

injury caused by flying parts should a part ever break.

•Always apply force gradually.

IMPORTANT:DO NOT USE HEAT, HAMMERS, OR IMPACT TOOLS ON THESE PULLERS.

THIS WILL CAUSE DAMAGE THAT VOIDS THE PULLER WARRANTY.

PULLER SETUP AND OPERATION

NOTE: These pullers have a 2/3-way combination puller

head. The 3-jaw combination is strongly

recommended whenever the job space allows for

it. Three jaws give a more secure grip and more

even pulling force.

1. Select the proper size and capacity of puller needed for the

job. This is determined by measuring "reach" and "spread"

of the part to be pulled.

2. Place the handle assembly into the handle clevis.

See Figure 1.

Form No. 102927

Parts List and

Operating Instructions for:

Sheet No. 1 of 5

Rev 10 Date: 30 Mar 2006

Figure 1

HANDLE

CLEVIS

HANDLE

ASSEMBLY

PH63C

PH83C

PH113C

PH303C

HST11

HST11S

PH6

PH8

PH11

PH30

©SPX Corporation

Parts List and Operating Instructions, Form No. 102927, Back sheet 1 of 5

PULLER SETUP AND OPERATION (CONTINUED)

3. Turn the control valve knob completely in a clockwise

direction to advance the piston. See Figure 2.

IMPORTANT: Position

the control valve knob

so it does not contact

the puller head and can

be turned freely.

4. Begin positioning the puller and puller jaws around the part to be

pulled, removing most of the slack by threading the adjusting

locknut further onto the puller body or adjusting the puller straps

on the jaws. Pump the handle to advance the piston, stopping

just as the removable cone reaches the part. Make final puller

positioning adjustments with the adjusting locknut or the piston.

The puller must be on the same centerline as the part to be

pulled and the jaws fully engaged and secure. See Figure 3.

5. The handle assembly rotates a full 360° to allow

the best handle location for the job. See Figure 4.

Figure 2

Figure 3

Figure 4

CONTROL VALVE

KNOB

REMOVABLE CONE

PULLER PISTON

PART TO BE REMOVED

JAWS FULLY ENGAGED

AND SECURE!

ADJUSTING LOCKNUT

PULLER STRAP

JAW ADJUSTMENT

JAWS

DO NOT USE

PULLER WITH

THE LOCKNUT

ANY LOWER THAN

SHOWN HERE

ADJUSTING

LOCKNUT

PULLER

PISTON PULLER

BODY

WARNING: The adjusting locknut must be fully

engaged with the threads of the puller

body as shown below on all 6, 8,&11ton

pullers. On 30 ton puller,full thread

engagement minimum crosshead required.

Parts List and Operating Instructions Form No. 102927

PULLER SETUP AND OPERATION (CONTINUED)

6. Hold the puller with one hand and pump the handle

with your other hand, advancing the piston until the

part is removed. See Figures 5 & 6.

7. Turn the control valve knob completely in a

counterclockwise direction to retract the piston.

See Figure 7.

Sheet No. 2 of 5

Rev 10 Date: 30 Mar 2006

Figure 6

Figure 7

Figure 5

CONTROL VALVE

KNOB

Parts List and Operating Instructions, Form No. 102927, Back sheet 2 of 5

PULLER PARTS LIST

Advance

Return

Item Part No. Part No. Part No. No.

No. (For PH63C) (For PH83C) (For PH113C) Req’d Description

Parts List and Operating Instructions Form No. 102927

NOTE: Relief Valve Assembly (Item #34) must not be serviced except by a qualified hydraulic service center.

Contact your nearest service center or Power Team Technical Services for further information.

PREVENTIVE MAINTENANCE

•Keep the puller as clean as possible to help prevent contamination from entering the hydraulic system

and to prevent rust.

•If additional oil is needed, use Power Team hydraulic oil or a comparable jack oil.

•Reservoir oil capacity:

•Periodically lubricate puller pivot points.

•Store the puller and all accessories in its plastic case.

Sheet No. 3 of 5

Rev 10 Date: 30 Mar 2006

1252926 252926 252926 1 Handle Clevis

2252933 252933 252933 1 Clevis Pin - Long

3252936 252936 252936 1Handle Lever

4252941 252941 252941 1Retainer Nut

6252914 252914 252914 1Pump Housing and Piston

Rod Assembly

7252912 252912 252912 1 Swivel Clevis

8252913 252913 252913 1 Inlet/Outlet Valve Assembly

9252908 252909 252910 1 Bladder Housing

10 252911 252911 252911 1 Bladder Housing Retainer Nut

11 252903 252904 252904 1 Control Valve Knob

12 252902 252902 252902 1 O-ring

13 252925 252925 252925 1 Link Connector

14 252932 252932 252932 3 Retaining Ring

15 252887 252887 252887 1 Compression Ring - Small

16 252905 252906 252907 1 Reservoir Bladder

17 252888 252889 252890 1 Compression Ring - Large

18 252900 252900 252900 1 Oil Fill Screw Assembly

19 252894 252895 252896 1 Hydraulic Puller Body

20 252901 252916 252916 1 Steel Ball

21 252937 252938 252939 1 U-cup

22 252940 252940 252940 1 O-ring

23 252891 252892 252893 1 Puller Piston Rod

24 252917 252918 252919 1 Puller Crosshead

25 252882 252883 252884 1 Cylinder Retaining Nut

26 252934 252934 252935 1 Rod Wiper

27 252885 252886 252886 1 Compression Spring

28 252930 252930 252931 1 Removable Cone Assembly

29 252923 252924 252924 6 Puller Strap

30 252920 252921 252922 3 Puller Jaw

*30902 *30902 3 Long Puller Jaw (Optional)

31 252927 252928 252928 6 Puller Jaw Screw and Nut

32 252897 252898 252899 1 Adjusting Locknut

33 252957 252957 252957 1 Handle Grip Assembly

34 --- --- --- 1 See Note Below

35 252951 252951 252951 2 Clevis Pin - Short

36 PH6 PH8 PH11 1 Replacement Hydraulic

Assembly Complete w/ Handle

PARTS INCLUDED BUT NOT SHOWN

351491 351492 351493 1 Trade Name Decal

252948 252949 252950 1Plastic Case

*To order a set of three long jaws, order No. 1188.

PH6 & PH63C =.19 pt (90 cc)

PH8 & PH83C = .25 pt (120 cc)

PH11 & PH113C = .32 pt (150 cc)

Parts List and Operating Instructions, Form No. 102927, Back sheet 3 of 5

PULLER PARTS LIST-PH303C

123

(4)

(2)

19 20

30 22

(6)

(3)

(6)

Parts List and Operating Instructions Form No. 102927

PH303C PULLER, HYD. GEAR 30 TON, W CASE & BLANKET

Sheet No. 4 of 5

Rev 10 Date: 30 Mar 2006

ITEM SPX QTY DESCRIPTION

NO. P/N

1252926 1 Clevis, Handle

22000616 2 Pin, Clevis - Short

3252932 6 Ring, Retaining

42000620 1 Pin, Clevis - Long

5252936 1 Lever, Handle

6252941 1 Nut, Retainer (Nut, Cylinder Retaining)

7252957 1 Assembly, Handle Grip

8252925 1 Link, Connector

9252914 1 Assembly, Pump Housing Pump and Piston

10 252912 1 Clevis,Swivel

11252940 1 O-ring

12 252913 1 Assembly, Inlet / Outlet Valve

13 2000599 1 Nut, Retainer Housing Bladder

14 2000598 1 Housing,Bladder

15 2000621 1 Screw, Drag Spring

16 252887 1 Ring, Compression - Small (Spring)

17 2000601 1 Bladder, Reservoir

18 2000602 1 Ring, Compression - Large (Spring)

19 252916 1 Ball, Steel .250"

20 252902 1 O-ring

21 2000600 1 Knob, Valve Control

22 2000603 1 Body, Hydraulic Puller

23 2000622 1 Spring, Drag

24 1

25 1

26 1

27 1

28 2

29 1

30 2000629 1 Screw, Ass'y Oil Fill

31 2000604 1 U-cup

32 2000605 1 Rod, Piston Puller

33 2000607 1 Nut, Cylinder Retaining

34 2000608 1 Wiper, Rod Nitrile

35 2000630 2 O-ring

36 2000631 1 Adapter

37 2000632 1 Cone Assembly,Removable

38 2000606 1 Crosshead, Puller

39 2000614 6 Nut, Puller Jaw

40 2000612 3 Jaw, Puller

41 2000611 6 Strap, Puller

42 2000609 6 Screw,Puller Jaw

44 2000613 3 Jaw, Long Puller (Optional, Not Shown)

45 2000617 1 Case, Metal Storage

46 2000618 1 Blanket, Protective

47 1000199 1Decal

48 PH30 1 Pump, Replacement Assembly

NOTE: Relief Valve Assembly (Item #24–#29) must not be serviced except by a qualified hydraulic service center.

Contact your nearest service center or Power Team Technical Services for further information.

PREVENTIVE MAINTENANCE

•Keep the puller as clean as possible to help prevent contamination from entering the hydraulic system and to

prevent rust.

•If additional oil is needed, use Power Team hydraulic oil or a comparable jack oil.

•Reservoir oil capacity:

•Periodically lubricate puller pivot points.

•Store the puller and all accessories in its plastic case.

PH30 &PH303C = .68 pt (320 cc)

Parts List and Operating Instructions, Form No. 102927, Back sheet 4 of 5

STRAIGHTENER TOOL SETUP AND OPERATION

1. Thread the straightener tool onto the puller body. See Figure 8.

WARNING: The straightener tool must be fully

engaged with the threads of the

puller body as shown below.

2. Using the indicator marks on the straightener tool

body, position the straightener tool arms an

equal distance apart from the center of the

puller body.See Figure 9.

WARNING: Failure to equally

position the straightener

tool arms on the straightener body

creates a very dangerous situation.

The force will be unevenly distributed

to each arm causing tool breakage

and personal injury.

IMPORTANT:DO NOT USE HEAT,

HAMMERS, OR IMPACT TOOLS ON

THESE PULLERS. THIS WILL CAUSE

DAMAGE THATVOIDS THE PULLER

WARRANTY.

3. Place the handle assembly into the handle

clevis. See Figure 9.

4. Place puller and tool on a bar or round bar stock

to be straightened. Turn the control valve knob

completely in a clockwise direction to advance

the piston. See Figure 9.

Figure 8

ALL

THREADS

ENGAGED!

PULLER

PISTON

PULLER

PISTON

CONCAVE SHAFT

ADAPTER SHOULD

BE USED WHEN

STRAIGHTENING

ROUND BAR STOCK

STRAIGHTENER

TOOL BODY

Figure 9

INDICATOR

MARKS

HANDLE

ASSEMBLY

HANDLE CLEVIS

CONTROL VALVE

KNOB

STRAIGHTENER TOOL TO

BE USED ONLY WITH 11

TON PULLER

Parts List and Operating Instructions Form No. 102927

STRAIGHTENER TOOL SETUP AND OPERATION (CONTINUED)

5. Advance the piston by pumping on

the handle until the bar

or round bar stock is straight.

See Figure 10.

6. Turn the control valve knob completely in a

counterclockwise direction to retract the piston.

See Figure 10.

Sheet No. 5 of 5

Rev 10 Date: 30 Mar 2006

Figure 10

CONCAVE

SHAFT ADAPTER

CONTROL VALVE

KNOB

Parts List and Operating Instructions, Form No. 102927, Back sheet 5 of 5

HST11 STRAIGHTENER TOOL

PARTS LIST

Item Part No.

No. No. Req’d Description

1253042 4 Screw

2253041 2 Strap

3253037 1 Crossbar

4253038 2 Jaw Holder

5253040 4 Nut and Bolt Assembly

6253039 2Jaw

7253060 1 Concave Ram Cap (Assemble to piston rod of puller.)

PARTS INCLUDED BUT NOT SHOWN

222142 1 Warning Decal

351563 1Trade Name Decal

PH111Hydraulic Puller Assembly Complete (With handle, also see

back sheet 2 of 4 and 3 of 4)

NOTE: HST11S is a set consisting of HST11straightener tool and

PH11hydraulic puller with handle.

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