SPX CS4000 Mini Manual del producto

CS4000 Mini Controller

with Ethernet

Technical Reference Manual

24-Hour

Technical Support

Toll Free:

1-877-224-7377

SPX GSE tech-motive tool manufactures products under the GSE and tech-motive tool®brand names.

Please Note:

has a new name. We are now

This change of name is not yet reflected in the documentation for this product where you will still find the old

logo and company name. The new address is:

SPX GSE tech-motive tool

42860 Nine Mile Road,

Novi MI 48375-4122

The toll free service number remains the same: 1-877-224-7377.

LIMITED WARRANTY

Except for perishable items, such as the fuses and batteries, SPX GSE tech-motive tool warrants its

GSE tech-motive tool brand fastening products, GSE brand sensors and instruments, and fastening systems to be

free from defects in materials and workmanship for one year from the date of shipment from the manufacturing

facility.

The obligation of SPX GSE tech-motive tool is limited to repairing, or at their option, replacing the products and

components which, upon verification at the manufacturing facility in Novi, Michigan USA, prove to be defective. SPX

GSE tech-motive tool shall not be liable for installation charges, for expenses of the Buyer for repairs or

replacement, for damages from delay or loss of use, or other indirect or consequential damages of any kind. SPX

GSE tech-motive tool extends this warranty only upon proper use of the product in the application for which it is

intended. The warranty does not cover products that have been modified without the approval of

SPX GSE tech-motive tool or which have been subjected to unusual physical or electrical stress, or from or upon

which the original identification marks have been removed or altered.

Whenever the design of the system in which it is to be incorporated originates with the Buyer, the warranty is limited

specifically to furnishing the controllers and nutrunners free of defects in materials and workmanship and assumes

no responsibility for implied warranties of fitness for purpose or use.

In the event that a product is repaired or replaced under the terms of the warranty, the warranty period of the

repaired or replacement product shall be limited by the agreed upon level of warranty purchased by the customer.

Industrial installations are warranted by SPX GSE tech-motive tool for repairs at the installation site only if the

customer contracts with SPX GSE tech-motive tool to perform checkout and final adjustment at the installation site

and for the training of customer personnel in the operation and maintenance under the system. Under such

conditions, SPX GSE tech-motive tool agrees to perform field service for 90 days from date of checkout without

charge for labor or materials. The customer shall pay for travel expenses of SPX GSE tech-motive tool personnel.

Warranty of peripheral equipment, such as printers, recorders, plotters, etc., included with a GSE tech-motive tool

or GSE torque product or SPX GSE tech-motive tool fastening system, shall be extended to the Buyer on the

original manufacturer’s terms.

Transportation charges for materials shipped to the manufacturing facility for warranty repair are to be paid by the

shipper. SPX GSE tech-motive tool will return items repaired or replaced under warranty prepaid.

Information and technical diagrams in this document are subject to change without notice. Products and services

referred to in this book may be either trademarks and/or registered trademarks of their respective owners.

SPX GSE tech-motive tool manufactures products under the GSE and tech-motive tool®brand names in Novi, MI.

Acknowledgments

Special thanks are extended to the following SPX GSE tech-motive tool management, software and

hardware engineers who provided value information in the development and review of this manual.

Jim Grenier

Tom Jozwiak

Ken Lehoczky

Larry Piggins

Rick Szwast

Steve Urbanski

Bill Welch

Karen R. Francis, technical writer

Linda J. Ashley, editor

May 2002 T-38324-A Page iii

Preface

The GSE tech-motive tool CS4000 Mini Controller with Ethernet typically is used with tech-motive

tool Intelligent nutrunners in a multi-spindle fastening system that communicates with other operations

in an assembly process over an Ethernet network. When used in this context, the controller contains an

Ethernet interface card and the RJ-45 connector that is used to link it to a host computer (that contains

an Ethernet network card). The Ethernet interface card in each device enables communication via the

network hub.

The CS4000 Mini Controller with Ethernet can optionally communicate over a 485 network. For this

application, it has an RS-485 connector and is linked to a host computer that contains a Synchronous

Data Link Control (SDLC) card.

In either scenario, the host computer is loaded with the tech-motive tool Visual Supervisor (VS) setup,

graphing and diagnostics program. Version 3.20 is used to program the parameters of each

tech-motive spindle (controller and nutrunner) in the network, remains on the host computer, and is

thus said to operate in permanent mode.

When operating a nutrunner off-network (in a single spindle, stand-alone system), the controller is

programmed using VS from a laptop PC, which is linked via cable to the RS-232 serial port on the

controller. Because the laptop can be disconnected from one CS4000 Mini Controller and reconnected

to another, VS is said to operate in portable mode.

An optional Interbus-S module can be added to the CS4000 Mini Controller with Ethernet, typically to

connect the controller to a Programmable Logic Controller (PLC). The module adds eight soft-

programmable digital inputs and eight soft-programmable digital outputs to the system.

Who Should Use This Manual

This manual is written for the engineers, technicians and users who will set-up and/or operate the

CS4000 Mini Controller with Ethernet with any of the Intelligent (46, 66 or 116) nutrunners.

How to Use This Manual

This manual provides installation, maintenance and technical information about the CS4000 Mini

Controllers with Ethernet.

This Preface provides conventions and abbreviations used throughout this manual.

If you have never used a CS4000 Mini Controller with Ethernet, read this manual entirely. The first

three chapters will help you become familiar with safety requirements, the location of components,

software and features.

If you are already familiar with the CS4000 Mini Controller, look over Chapter 4. Installing the

CS4000 Mini Controller with Ethernet, which describes the power requirements and details the I/O

wiring and connectors.

CS4000 Mini Controller with Ethernet

Page iv T-38324-A 39-30-38324

If you want to use the CS4000 Mini Controller with Ethernet with a network or laptop computer, refer

to Chapter 5. Setting Up the Ethernet, Chapter 6. Setting Up the 485 Network and Chapter 7. Setting

Up the RS-232 Link that describe the methods by which you can connect the CS4000 Mini Controller

to a network or laptop computer.

You will find Chapter 8. Maintenance/Troubleshooting and Chapter 9. Technical Information provide

you with technical details for maintaining and troubleshooting the controller.

Conventions

The following conventions are used throughout this manual for the safety of personnel, equipment,

software, and data. The conventions include warnings, cautions and notes, as follows:

WARNING! Information inside the WARNING! box concerns the

protection of either personnel (or an action that could result

in a systems failure). The information is indented and in

italicized boldface type.

CAUTION! Information next to CAUTION! concerns the protection of

equipment, software, and data. The information is indented

and in italicized boldface type.

NOTE: Information next to the NOTE caption is designed to bring your

attention to a certain characteristic of software or hardware

operation. The information is indented and italicized.

Preface

May 2002 T-38324-A Page v

Abbreviations

Some of the most common abbreviations used throughout this manual include the following:

API Application Program Interface

GFCI Ground Fault Circuit Interrupter

I/O Input/Output

IEEE Institute of Electrical and Electronic Engineers

IP Internet Protocol

kbps kilo-bits per second

kVA kilovolt-ampere

LAN Local Area Network

LED Light Emitting Diode

mbps million bits per second

PCI Peripheral Component Interconnect

TCM Tool Control Module

TCP/IP Transmission Control Protocol/Internet Protocol

RAM Random Access Memory

SDLC Synchronous Data Link Control

TINI TINI Internet Interface

VVolts

CS4000 Mini Controller with Ethernet

Page vi T-38324-A 39-30-38324

(This page is left blank intentionally.)

May 2002 T-38324-A Page vii

Contents

Preface ................................................................................................................................... iii

Who Should Use This Manual....................................................................................... iii

How to Use This Manual................................................................................................ iii

Conventions....................................................................................................................iv

Abbreviations...................................................................................................................v

1. Overview........................................................................................................................1-1

Receiving,SendingandStoringData.........................................................................1-1

Using Ethernet..............................................................................................................1-2

Example of a “Permanent” (Embedded) Ethernet Network.....................................1-3

Usinga 485 Network usingSDLC...............................................................................1-4

Example of a “Permanent” (Embedded) 485 Network.............................................1-5

(Using CS4000 KDM and Mini Controllerswith SDLC)............................................1-5

Usingthe RS-232 Serial Port.......................................................................................1-6

Using anInterbus-S Digital I/O Module......................................................................1-6

Usingthe Siemens 3964R Barcode Protocol.............................................................1-7

Deciding How to Set Up the Controller......................................................................1-7

2. Think Safety First! ........................................................................................................2-1

General Machine Safety...........................................................................................2-2

Electrical Safety........................................................................................................2-3

3. Identifying the Components........................................................................................3-1

Front Panel....................................................................................................................3-2

LED Display.......................................................................................................3-2

Parameter Set Switch........................................................................................3-3

AccessScrews..................................................................................................3-3

Top and Bottom Panel.................................................................................................3-3

AC Power Cord..................................................................................................3-3

Interbus-SI/O Connector...................................................................................3-3

I/O Connector ....................................................................................................3-4

Tool Connector..................................................................................................3-4

RS-422 Connector.............................................................................................3-5

Ethernet Connector............................................................................................3-5

Printer/Barcode Connector................................................................................3-5

SDLC I/O NetworkConnector ...........................................................................3-5

RS-232 Connector.............................................................................................3-5

Ground Fault Circuit Interrupter.........................................................................3-5

Fuses.................................................................................................................3-6

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