Spectra Watermakers CABO 10,000 Manual de usuario
Spectra Watermakers
Katadyn Desalination LLC.
2220 S. McDowell Blvd. Petaluma, CA 94954
Phone: 415-526-2780 Fax: 415-526-2787
techsupport@spectrawatermakers.com
www.spectrawatermakers.com
Updated March 2019
CABO 10,000
With SP-20 Pearson Pump Technology
Installation and Operating Manual
2
3
Table of Contents
Getting Started 5
Introduction 6
Installation and Setup 8
Plumbing and Controls 7
Plumbing Schematic 10
PageInstallation Instructions
Care and Maintenance
Maintenance 14
Long Term Storage 15
Winterizing 16
Membranes 17
Clean-in-Place Procedures 18
Troubleshooting 19
Operation
Initial Start-up 11
Normal Operation 13
Monitoring the System 17
Wiring Diagram 21
Specifications 24
Pump Breakdown 25
Reference
4
5
Thank you for trusting Spectra Watermakers for your water purification needs. The
Spectra Cabo-10,000 comes equipped with the revolutionary Spectra Pearson Pump,
a unique high pressure pump with integrated energy recovery that allows users to
purify up to 420 gallons of seawater per hour on as little as 3 Kilowatts. If properly
installed and cared for, your system will provide you with years of high quality, potable,
fresh water.
Please take a moment to review this manual before
operating the machine and if you have any questions
Contact: techsupport@spectrawatermakers.com
Parts List:
Any shipping damage must be reported to the carrier within 24 hours of receipt,
so please inspect the contents of your shipment to ensure that all parts have
arrived undamaged. It is the responsibility of the receiver to report any missing
or damaged parts to Spectra within one week of taking delivery. Spectra is not
responsible for claims made outside this one week window .
Cabo 10,000 Watermaker
5 Micron Pre-filter Housing Assembly
Power cable
Installation manual
Operators Log
Getting Started
6
The Spectra Cabo-10,000 watermaker is designed for use in seagoing vessels or
platforms. Feed water must be supplied to the system a minimum of 20 gpm (76lpm)
at ≈20psi (1.4 Bar) pressure. The machine separates the feed water into two
streams; product and brine. The brine stream contains the dissolved solids removed
from the product water. Brine flow may be as high as 13 gpm (50L/min) and should be
discharged above the waterline. The system requires a small amount of back pressure
on the brine stream so plumb the discharge accordingly. Long runs in solid tubing will
require a vacuum break so as to not create any suction at the brine discharge.
Cabo 10,000 frame is constructed of powder coated 304 stainless steel and must be
positively fixed in place. includes the Spectra Pearson Pump, Motor and Belt drive
system coupled to three 8” x 40” seawater membranes. All high pressure connections
between the membranes and the pump come pre-assembled and tested. The high
pressure hoses use 1” JIC 37 deg. flare fittings.
20” Pre-filter Housings are two 5 micron filter
housings plumbed in parallel. The filter housing
lids have a spring loaded “purge” button to
released air from the filters. Do not install the
filters above any electrical devices as some water
will be spilled when changing the filters or purging
air.
Note that filter housings should always be
tightened hand tight, do not use the wrench. If the
housing leaks when hand tightened then the o-
ring needs to be cleaned and greased (silicone
grease only). A small amount of silicone grease
on the threads will also help the housing to seal by
hand tightening.
Boost Pump assembly is to be
installed below the water line in
seagoing vessels. The pump will fail if
there is any suction on the inlet so be
sure the pump is completely flooded at
all times. Land based systems will be
supplied with Jet pump (that have a
suction head limit of 10 ft.) or a well
pump based on the specific customer
requirements.
Introduction to your System
7
The basic system layout and controls are shown in the picture below
Control Box The molded FRP watertight box contains the speed control and the
safety control circuits. This module should be kept away from any water source or
where it could get sprayed or wet. Do not operate the machine with the control box
open. Should the need arise to open the electrical box after installation, use caution as
there is live AC in the box.
Note; For smooth and safe operation always open the pressure relief valve prior
to starting or stopping the watermaker. The pressure relief valve is always open
when there are chemicals in the system, failure to do so will damage the
membranes.
Front View Pressure Relief
Valve
1” Feed port/valve
Feed and Membrane
pressure gauges
1” Brine port/valve
Feed & Product flow gauges
3/4” Pressurized Fresh water in
3/4” Product water
Introduction to your System, cont….
8
Installation and Setup
Mounting and Service access: Your Cabo system is designed to be mounted on a
level surface and properly fixed in place. There are cleats supplied with the system for
mounting or holes can be drilled through the frame to bolt it into place.
Be sure to allow for service access to the unit, we recommend:
A minimum of 40” (1m) to the right of the unit so membranes can be changed.
A minimum of 24” (60cm) on the front and above the unit.
Cables and Hoses: Route all hoses and power cables in the most direct route
possible and do not allow hoses to kink or make excessive bends. Hoses should be
supported to take any load off the fittings to reduce leaks caused by vibration. Protect
all cables and hoses against chafing and size all wiring according to industry
standards and local regulations. There is a 10 ft. length of SOJ power cord included
(but not connected) and a strain relief built into box.
CAUTION: Undersized or improperly terminated cabling can result in serious
injury or death. Always follow best industry practices when sizing, terminating,
and routing cables and hoses.
Feed Water Pump: The Supplied Jet pump should
be installed per the manufacturers recommendations.
It is pre-wired and has a plug connector in the
bottom of the feed pump control box.
An AcTech speed control for the feed pump is located in
the box on the left side of the unit. There is a three
position switch on the right side of the box that is; Off , full
speed or variable speed. The black knob above the
switch will adjust the pump speed when the switch is in
the variable speed position. Full speed in intended for
back-flushing the media filters.
9
INSTALLATION - Control System
Manual systems have simple
controls, momentary buttons for
priming the filters, start and stop.
The Prime button is a
momentary switch for the feed
pump (run variable speed
setting).
The Start button does just that.
You need to hold the button
down until the Pearson Pump
comes up to full speed.
The Stop button will stop the
system.
The service switch will run the Pearson Pump only (no feed pump) on service speed
(about 1/2 speed or 10 gpm) for fresh water flushing, cleaning or pickling.
After the system is purged, use the brine discharge
valve to restrict the flow so the Brine Discharge
Gauge reads 20 psig (absolute pressure gauge).
There must be a vacuum break on the brine
discharge line and 3 to 5 psi of back pressure on the
brine discharge to allow for smooth pump operation.
The valves in the Pearson Pump are opened and
closed by small pressure differences and this back
pressure aids the pump function. A feed pressure
adjust may be necessary after the brine discharge
pressure is set.
10
Simplified Plumbing Layout
Feed Water
Inlet High Pressure to
Membranes
High Pressure
Return
Membrane Array
Boost
Pump
Optional
Media
filter
Feed
Water
Flow
Gauge
Filter
Array Flush
Valve
Pearson Energy
Recovery Pump
Pressurized Fresh
water from tank
Fresh water tank
Product water
to tank
Charcoal
filter
Fresh
Water
Pump
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