Spearhead Swipe E150 Manual de usuario

Spearhead Swipe E150/E180/E210

Swipe

E150/ E180/E210

Edition 1.0 – April 2009

Part No. 8999069

Spearhead Swipe E150/E180/E210

Swipe

wipewipe

wipe

E150

150150

150/

E180

180180

180/

E210

210210

210

Handbook

HandbookHandbook

Handbook

1.0 Edition – April 2009

Important Note

The information contained in this manual is correct at the time of publication.

However, in the course of constant development, changes in specification are

inevitable. Should you find the information given in this book different to the

machine it relates to please contact the “After Sales Department” for advice.

Please ensure that this manual is handed to the operator before using the

machine for the first time. The operator must fully understand the contents

of this manual before using this machine.

Spearhead Machinery Ltd

Green View

Salford Priors

Evesham

Worcestershire

WR11 8SW

Tel: 01789 491860

Fax: 01789 778683

www.spearheadmachinery.com

enquiries@spearheadmachinery.com

Spearhead Swipe E150/E180/E210

Declarati

DeclaratiDeclarati

Declaration of Conformity,

on of Conformity,on of Conformity,

on of Conformity,

Conformin to E

Conformin to EConformin to E

Conformin to EU

Machinery

Machinery Machinery

Machinery Directive

Directive Directive

Directive

2006/42

2006/422006/42

2006/42/

/EC

ECEC

We, Spearhead Machinery Ltd, Green View, Salford Priors,

Evesham, Worcestershire, WR11 8SW hereby declare that:

Product

Product Product

Product

……………………………………………..…………………………

Product Code

Product CodeProduct Code

Product Code

……………………………………………..…………………………

Serial No

Serial NoSerial No

Serial No

……………………………………………..……..………………….

Type

TypeType

Type

……………………………………………..…………………………

Manufactured by: Alamo Manufacturin Services (UK) Limited, Station Road,

Salford Priors, Evesham, Worcestershire, WR11 8SW

Complies with the required provisions of the Machinery Directive 2006/42/EC.

The Machinery Directive is supported by the followin harmonized standards:

•BS EN ISO 14121-1 (2007) Safety of Machinery – Risk Assessment, Part 1:

Principles Part 2: Practical Guide and Examples of Methods.

•BS EN ISO 12100-1 (2010) Safety of Machinery – Part 1: Basic Terminolo y

and Methodolo y Part 2: Technical Principles.

•BS EN 349 (1993) + A1 (2008) Safety of Machinery – Minimum Distances

to avoid the Entrapment of Human Body Parts.

•BS EN 953 (1998) Safety of Machinery – Guards General Requirements for

the Desi n and Construction of Fixed and Movable Guards.

•BS EN 982 (1996) + A1 (2008) Safety Requirements for Fluid Power

Systems and their Components. Hydraulics.

The EC Declaration only applies if the machine stated above is used in accordance

with the operatin instructions.

Si ned

Si nedSi ned

Si ned

(On be

On beOn be

On behalf of Spearhead Machinery Ltd

half of Spearhead Machinery Ltdhalf of Spearhead Machinery Ltd

half of Spearhead Machinery Ltd)

Status

StatusStatus

Status

General Mana er

Date

DateDate

Date

………………………………………………

Spearhead Swipe E150/E180/E210

CONTENTS

General Information 5

Machine Description 6

Machine Identification 6

Technical Specifications 6

Component Identification 7

Safety Information 8

Safety Decal Identification 10

Safety Decal Locations 11

Pre-Installation 12

Fitting Machine To The Tractor 14

PTO Shaft Installation 15

Initial Run Up 16

Transport 18

General Operation 18

Maintenance 20

Machine Removal & Storage 21

Troubleshooting 22

Warranty 23

Spearhead Swipe E150/E180/E210

GENERAL INFORMATION

Always read this manual before fitting or operating the machine – whenever

any doubt exists contact your dealer or the Spearhead Machinery Service

Department for advice and assistance.

Use only Spearhead Machinery Genuine Service Parts on Spearhead

Machinery Equipment and Machines

DEFINITIONS – The following definitions apply throughout this manual:

WARNING

An operating procedure, technique etc, which – can result in personal injury or

loss of life if not observed carefully.

CAUTION

An operating procedure, technique etc, which – can result in damage to either

machine or equipment if not observed carefully.

NOTE

An operating procedure, technique etc, which – is considered essential to

emphasis.

LEFT & RIGHT HAND

This term is applicable to the machine when attached to the tractor and is

viewed from the rear – this also applies to tractor references.

Spearhead Swipe E150/E180/E210

MACHINE DESCRIPTION & PURPOSE OF USE

The SP Range of machines are ‘3-point linkage’ tractor mounted rotary

mowers ideal for the cutting of grass, weeds and pasture materials of up to

25mm (1”) diameter. The flexible 3-point hitch design allows the mower to

follow the contours of the ground for optimum cutting performance with

minimum stress on the machine and tractor. A rear tail wheel with puncture

proof tyre is fitted as standard for control of cutting height. Machines are

suitable for tractors of 15HP and over with 540RPM PTO speed.

These machines should only be used to perform tasks for which they were

designed – use of the machine for any other function may be both dangerous

to persons and damaging to components and is therefore not advisable.

MACHINE IDENTIFICATION

Each machine is fitted with an identification plate with the following

information:

1. Machine (Part Number)

2. Machine Serial No.

3. Machine Weight

When ordering spares or replacement parts from your local dealer it is

important to quote both the Part Number and the Serial Number as stated on

the identification plate so the machine and model can be quickly and correctly

identified.

TECHNICAL SPECIFICATIONS

Specifications

SP- 5 model

SP- 6 model

Working Width

1.50m (4’9”)

1.80m (5’9”)

Transport Width

1.60m (5’2”)

1.93m (6’3”)

Length

2.46m (8’)

2.69m (8’8”)

Weight

300kg

430kg

Cutting Height

25-150mm

19-150mm

Cutting Capacity

25mm

Power (min.)

20HP

30HP

Gearbox protection Slip clutch

Slip clutch

Guards Front / Rear Front / Rear

Tail Wheel Laminated Laminated

PTO Type Independent Independent

PTO Speed 540 rev/min 540 rev/min

PTO Size 1.3/8" (6 spline) 1.3/8" (6 spline)

Spearhead Swipe E150/E180/E210

COMPONENT IDENTIFICATION

A) DECK

B) A-FRAME

C) A-FRAME STAYS

D) GEARBOX

E) PTO SHAFT

F) PTO COVER

Spearhead Swipe E150/E180/E210

SAFETY INFORMATION

General

General General

General S

Safety

afety afety

afety R

Rules:

ules:ules:

ules:

▲Always read and follow the instructions for the use and maintenance of the

machine before carrying out any work operations or servicing tasks.

▲Improper use of the machine is both highly dangerous to persons and

damaging to the machine components – only use the machine for its

designated task.

▲Both operators and the maintenance fitters should be familiar with the

machine and fully aware of dangers surrounding improper use or incorrect

repairs.

▲Before starting, checks to both tractor and machine must be carried out as

regards: functionality, road safety, accident prevention rules.

▲Even when using the machine correctly, stones or other objects may be

thrown a long distance. Therefore nobody must stand within the danger area.

Special attention must be paid when working near roads or buildings.

▲Use tractor’s fitted with safety cabs.

▲The condition of blades and of machine guards must be checked before

beginning the daily work - they must be replaced if damaged or missing before

you use the machine.

▲During checks or repairs, make sure nobody could start the machine by

mistake.

▲Never wear loose or fluttering clothes.

▲Never carry passengers on the tractor.

▲Never carry passengers on the machine.

▲Never connect the power takeoff with the engine running.

▲Never approach the machine until the rotor has completely stopped.

▲Do not enter the working zone of the PTO shaft. It is dangerous to

approach the rotating parts of a machine.

▲Keep the PTO shaft guard in good condition.

▲Before starting, check the surrounding area for the likely presence of

children and/or animals.

▲Do not stand near the machine when it is operating.

▲The PTO shaft must be assembled and disassembled only with the engine

stopped and the starting key removed.

▲Before connecting the power takeoff, check that the speed and the

rotational direction correspond to those of the machine.

▲Immediately replace missing or damaged safety decals.

▲Before leaving the tractor with the machine attached, proceed as follows:

1. Disconnect the power takeoff,

2. Put the machine steadily on the ground using the tractor’s hydraulic lift.

3. Apply the hand brake and, if the ground is steeply sloping, wedge the

tractor with wheel chocks.

4. Remove the starting key.

Spearhead Swipe E150/E180/E210

Transportation Safety

Transportation SafetyTransportation Safety

Transportation Safety

▲In transport, reduce speed, especially on bumpy roads, the weight of the

machine may render driving difficult and damage the machine itself.

▲Ensure the levers that operate the hydraulic lift are locked, to avoid the

lowering of the machine during transport.

▲When driving on public roads, respect all road rules in force.

▲Never transport the machine with the rotor running, even for short

distances.

Operatin Safety

Operatin SafetyOperatin Safety

Operatin Safety

▲Pay special attention when working with the machine not to contact fixed

objects as this could cause damage to machine components resulting in parts

or debris being thrown out of the machine at very high speed.

▲If wires, ropes or chains should become entangled in the rotor stop

immediately to prevent damage or dangerous situations; stop the rotor and

the tractor, take out the starting key. Put working gloves on; clear the rotor

with the aid of pliers or shears. Do not try to disentangle by inverting the

rotational direction of the rotor.

▲Do not use the machine when excessive vibration is experienced, as this

may cause breakage and serious damage - find the cause of the vibration and

eliminate it before using the machine again.

Although the information given here covers a wide range of safety subjects, it is

impossible to predict every eventuality that can occur under differing

circumstances whilst operating this machine. No advice given here can replace

‘good common sense’ and ‘total awareness’ at all times, but will go a long way

towards the safe use of your Spearhead machine.

Spearhead Swipe E150/E180/E210

1010

SAFETY DECAL IDENTIFICATION

Safety decals are located on various points of the machine. They can be

identified by the yellow upper panel depicting the hazard, and the lower white

panel indicating means of avoidance or precautions to be taken. These decals

have no text. It is essential that all operators and personnel associated with

the machine fully understand their meanings, which are shown below. Any

safety decals which are found missing should be replaced.

1. Driveline Guard Missing - Ensure PTO guard is fitted to the machine

before operating.

2. Read Instructions - Always fully read and understand the instructions

before using the machine.

3. Keep Nuts Tight - Ensure all nuts and bolts are tight before commencing

work with the machine.

4. Keep Out Zone - Keep at a safe distance from the machine to avoid being

crushed.

5. Unsupported Machine - Do not attempt to get underneath the machine

because of the risk of fall.

6. Thrown Debris - Keep at a safety distance from the machine to avoid the

risk of debris being thrown from the machine.

7. Rotating Blades Danger - Remove the ignition key and read the

instructions before working on or getting close to the machine, as the blades

may still be rotating.

8. Shaft Entanglement - Keep at a safe distance from the machine to avoid

being caught in guarding, rotor shaft, or the PTO shaft.

9. Unblock Rotor Head – Ensure rotary head has come to a complete stop

before attempting to unblock the blades.

10. Max PTO Speed 540 ACW – PTO speed not to exceed 540 RPM anti-

clockwise.

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