Sony Walkman WM-EX660 Manual de usuario
MICROFILM
SERVICE MANUAL
CASSETTE PLAYER
AEP Model
UK Model
WM-EX660/EX662
E Model
WM-EX662
Model Name Using Similar Mechanism WM-EX650/EX652/EX654
Tape Transport Mechanism Type MT-WMEX550-125
SPECIFICATIONS
WM-EX660/EX662
Dolby noise reduction manufactured under license
from Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol aare trade-
marks of Dolby Laboratories Licensing Corporation.
– 2 –
TABLE OF CONTENTS
1. SERVICING NOTES............................................... 3
2. GENERAL ................................................................... 5
3. DISASSEMBLY ......................................................... 8
4. MECHANICAL ADJUSTMENTS....................... 13
5. ELECTRICAL ADJUSTMENTS......................... 13
6. DIAGRAMS
6-1. Block Diagram ................................................................ 14
6-2. Printed Wiring Board ...................................................... 16
6-3. Schematic Diagram ......................................................... 19
6-4. IC Pin Function Description ........................................... 25
7. EXPLODED VIEWS................................................ 27
8. ELECTRICAL PARTS LIST ............................... 30
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK !OR DOTTED
LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
– 3 –
SECTION 1
SERVICING NOTES
AF
oscillator
square wave
10 Hz, – 3.5 dB
S702
IC701
S705 (PLAY)
S704 (STOP)
TP23
(GND)
FWD
→
REV
S706 (FF)
S707 (REW)
RV601
connect to
M901 (motor)
battery terminal
PH701
TP35
PHOTO
IN
battery terminal
ATS terminals
(to S901)
connect to
PM901 (plunger)
S701
CASSETTE
HOLDER
–
+
1. Setting
1) Refer to “3. DISASSEMBLY”, and remove the cabinet and
open the MAIN board.
2) Connect the MAIN board to the M901 (motor) and PM901
(plunger) using jumper wires.
3) Short the ATS terminals.
4) Press and fixed the S701 (CASSETTE HOLDER).
5) Supply 1.5V to the battery terminals ‘and ’using a stabi-
lized power supply.
2. FF, REW Modes
1) Input a square wave to the TP35 (PHOTO IN) and TP23
(GND). (See figure below)
2) Press the S704 (STOP) for selecting STOP mode.
3) Press the S706 (FF) or S707 (REW).
3. PLAY mode
1) Input a square wave to the TP35 (PHOTO IN) and TP23
(GND). (See figure below)
2) Press the S704 (STOP) for selecting STOP mode.
3) Press the S705 (PLAY). (Each time the switch is pressed, the
mode is changed over.)
This set detects the rotation of GEAR (PH) using the PH701 (photo
reflector). The PH701 is mounted on the MAIN board, and there-
fore the GEAR cannot be detected with the MAIN board removed.
As a result, the motor cannot be controlled, causing malfunction.
Further, the S702 (FWD/REV switch) is also mounted on the MAIN
board, and with the board removed, the mechanism position
cannnot be detected and the operation is not changed over.
Therefore, when the voltage check is executed with the MAIN
board removed, follow the procedure provided below.
Note : Do not move the S702 swithc position when removing the MAIN
board.
If it is moved, the set will not be changed over to the selected mode.
In this case, reconnect the MAIN board to the set and retry the
work from the beginning.
— MAIN BOARD (SIDE B) —
– 4 –
Lever (SW) Rotation system
Rotation system during PLAY.
Rotation system during FF. Rotation system during REW.
senter
lever (SW)
side R side F
Pulley (reverse)flywheel (R) ass’y
flywheel (N) ass’y
gear (Y)
gear (TA)
gear (TB) gear (S) motor pulle
y
gear (REEL)
(S side)
gear (NR)
(REV: right side/
FWD: left side)
gear (REEL)
(T side)
clutch ass’y (M)
gear (TB)
gear (REEL)
(T side)
gear (Y)
gear (NR) motor pulley
pulley (reverse)
clutch ass’y (M)
flywheel (R) ass’y
flywheel (N) ass’y
gear (FR)
(FF: left side)
gear (NR)
gear (Y)
gear (S)
flywheel (N) ass’y flywheel (R) ass’y pulley (reverse)
clutch ass’y (M)
motor pulley
gear (REEL)
(S side)
gear (FR)
(REW: right side)
– 5 –
SECTION 2
GENERAL This section is extracted from
instruction manual.
– 6 –
– 7 –
– 8 –
SECTION 3
DISASSEMBLY
•This set can be disassembled in the order shown below.
Note: Follow the disassembly procedure in the numerical order given.
CASSETTE LID ASS’Y
3
Remove the cassette lid ass’y to
direction of the arrow
A
.
2
screw (1.4
×
2)
2
screw (IB lock)
A
1
Open the cassette lid ass’y.
CASSETTE
LID ASS’Y
SET
CASE (N) ASS’Y REEL ORNAMENT MAIN BOARD
NOTE FOR INSTALLATON
BELT
MOTOR (M901)
MAGNETIC HEAD (HP901)
– 9 –
CASE (N) ASS’Y
REEL ORNAMENT
3
case (N) ass’y
1
serrat IB locks
1
two serrat IB locks
1
two serrat IB locks
2
two claws
4
Remove the reel ornament to
direction of the arrow
B
.
2
Push to the direction of the arrow
A
,
remove the claw of knob (OPEN).
1
four claws
3
B
A
– 10 –
MAIN BOARD
NOTE FOR INSTALLATION
•MAIN BOARD
On installation MAIN board adjust
the S702 and lever (SW)
1
Remove five solders of
motor (M901) and battery terminal
board ass’y.
7
screw
(IB lock)
8
main board
4
flexible boar
d
(CN301)
6
serrat IB lock
5
screw
2
screw
3
battery terminal
board ass’y
1
Remove two solders of
plunger solenoid.
lever (SW)
S702
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