SOMAG OSM 4000 Manual de usuario

OSM 4000

User Manual

Document Number:

112302-901-08/04

SOMAG AG Jena

Am Zementwerk 8

07745 Jena | Germany

mail: [email protected]

web: www.somag-ag.de

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Revision History

Version

Updated

Changes

/01

October 05, 2021

Initial Version

/02

July 05, 2021

Updated:

Section 3 ‘Specifications’

Section 4.2 ‘Electrical Installation’

Removed section 7.3 ‘Reshipment’

New:

Section 1.3 ‘Watertightness Disclaimer’

Section 1.5 ‘Risk Analysis’

Section 1.6 ‘Safety Area’

Section 4.1.2 ‘Mass –Center of Gravity –Lateral Acceleration Correlation’

Section 4.1.3 ‘Continuous Torque Estimation’

/03

August 30, 2021

Updated:

Section 1.3 ‘Watertightness Disclaimer’

Section 1.6 ‘Safety Area’

Section 2 ‘Standard Scope of Delivery’

Section 3 ‘Specifications’

Section 4.1.2 ‘Mass –Center of Gravity –Lateral Acceleration Correlation’

Section 4.1.6 ‘Main Dimensions / Mounting the Payload’

Section 4.2 ‘Electrical Installation’

Section 5.2 ‘Power Up / Initialization’

Section 6.2 Transport and Storage

New:

Section 4.2.4 ‘Interface J2 Basic Cable’

Section 4.2.5 ‘Interface J2 Cable’

Section 4.2.6 ‘Interface J3 Cable’

/04

February 02, 2022

Updated:

Conversion to new corporate design

Section 1.3 ‘Watertightness Disclaimer’

Section 3 ‘Specifications’ / optional symmetrical configuration added

Section 4.1 ‘Mechanical Installation’ / device orientation added

Section 6.2 ‘Transport and Storage’ / new shockwatch sensors

Section 7.2 ‘Reshipment’ / packing dimensions added

 
 
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Content 
1Safety..................................................................................................................................................................5 
1 Symbol Description ..................................................................................................................................5 
2 Proper Usage ............................................................................................................................................5 
3 Watertightness Disclaimer.......................................................................................................................6 
4 Environmental- and Application Conditions............................................................................................7 
5 Risk Analysis.............................................................................................................................................7 
5.1 Risks during installation and maintenance.........................................................................................7 
5.2 Risks during use ...................................................................................................................................7 
6 Safety Area................................................................................................................................................8 
7 General Safety Tips ..................................................................................................................................9 
2Standard Scope of Delivery ............................................................................................................................ 10 
3Specifications.................................................................................................................................................. 12 
4Installation....................................................................................................................................................... 13 
1 Mechanical Installation ..........................................................................................................................13 
1.1 General Advices................................................................................................................................. 13 
1.2 Mass –Center of Gravity –Lateral Acceleration Correlation......................................................... 14 
1.3 Continuous Torque Estimation......................................................................................................... 14 
1.4 Dimensions of Fastening Holes / Footprint..................................................................................... 15 
1.5 Installation / Installing the OSM 4000.............................................................................................. 16 
1.6 Main Dimensions / Mounting the Payload ...................................................................................... 17 
2 Electrical Installation ..............................................................................................................................18 
2.1 General Advice................................................................................................................................... 18 
2.2 Cabling of the OSM 4000 .................................................................................................................. 18 
2.3 Power J1 Cable ................................................................................................................................. 19 
2.4 Interface J2 Basic Cable ................................................................................................................... 19 
2.5 Interface J2 Cable ............................................................................................................................. 20 
2.6 Interface J3 Cable ............................................................................................................................. 21 
3 SOMAG Mount Control App Installation ...............................................................................................21 
5Getting Started ................................................................................................................................................ 22 
1 Set Up via SOMAG Mount Control App .................................................................................................22 
2 Power Up / Initialization.........................................................................................................................22 
2.1 Manual Operation (MAN Mode) ....................................................................................................... 23 

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5.2.2 Automatic Operation (STAB Mode).................................................................................................. 23

5.2.3 Operation with a Remote Computer................................................................................................. 23

5.2.4 Operation with a Navigation Management System......................................................................... 23

5.2.5 Operation with an IMU....................................................................................................................... 23

5.3 Mount Communication Protocol ...........................................................................................................23

6Maintenance, Transport and Storage ............................................................................................................ 24

6.1 Maintenance ...........................................................................................................................................24

6.2 Transport and Storage ...........................................................................................................................24

7Troubleshooting .............................................................................................................................................. 25

7.1 Firmware Update ....................................................................................................................................25

7.2 Reshipment.............................................................................................................................................25

7.3 Powerless Top Surface Movement .......................................................................................................26

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1Safety

1.1 Symbol Description

Warning! / Important Message

Handling instruction / use marked place to handle the device

Handling instruction / DO NOT use marked place to handle the device

1.2 Proper Usage

The OSM 4000 (Offshore Gyro Stabilization Mount) is designed to automatically stabilize cameras, scanners,

LIDARs and all other surveying equipment in two rotational axes. The device is used to compensate random

vehicle movements.

The device is designed to be used in rough environments but only in accordance with its specifications (e.g.

maximum current, payload, etc.). A differing usage is not recommended. The manufacturer is not responsible

for any damages resulting from improper use of the device.

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1.3 Watertightness Disclaimer

This product is designed and tested to fulfill ingress protection requirements according to IP 67. Note that

watertightness is only ensured with the cables properly plugged in and screwed or the protective waterproof

caps fitted to all connector ports. Do NOT unscrew the protective bronze cap unless you need to access the

turning knob for powerless top surface movement (see chapter 7.3).

Before use, please double check to make sure the connectors are not tilted or jammed. You should be able to

smoothly screw the connector coupling nut all the way onto the sockets until the red ring is not visible anymore,

as shown below:

With the protective caps instead of the cables fitted to the sockets, the red rings will still be visible:

Please note that SOMAG AG Jena is not liable for water damages caused by improperly connected plugs or

disconnected plugs.

This disclaimer also includes water damages due to damages of the protective bellow caused by the use of

rough physical force or improper handling. Before use, please check the protective bellow for any tears or

cracks.

SOMAG AG Jena reserves the right to perform a cause analysis of devices damaged by water ingress to de-

termine whether the defect is covered by the warranty. In case of damage to the bellow or connector ports, do

NOT expose the Stabilization Mount to water, dust or any other harsh environment to prevent critical damage.

In this case, please contact SOMAG AG Jena for the quickest possible repair to guarantee a long service life.

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1.4 Environmental- and Application Conditions

It is necessary to follow the mechanical and electrical mounting advices described in chapter 4.1 and 4.2. The

components need to be installed by staff properly trained and qualified to install the equipment.

In addition, only staff members that are trained to handle the equipment should be allowed to use the OSM

4000. Improper handling of the device will void the warranty and shorten the lifetime.

1.5 Risk Analysis

1.5.1 Risks during installation and maintenance

Risks detected

Preventive measures

Fingers getting caught in be-

tween moving parts

Do NOT touch the device by the areas marked by the red crosses as

shown in Figure 2.

Impact by sudden Mount /

payload movement

Maintenance work or installation of the Stabilization Mount / payload

ONLY with the device powered off and the power cable disconnected.

First start-up of the device WITHOUT the payload installed.

1.5.2 Risks during use

Risks detected

Preventive measures

Impact by Mount / payload

movement

With the device powered on, permanently monitor the safety area around

the device or ensure that no person can enter the safety area, as de-

scribed in chapter 1.6

Falling or ejected objects

Regularly check the tightening of the Stabilization Mount and payload fas-

teners.

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1.6 Safety Area

A safety area must be delimited around the Stabilization Mount in order to avoid any collision during the sta-

bilization motions. This perimeter must consider the Stabilization Mount’s maximal motions together with the

falling and/or projection risks associated with the payload placed on it. Safety markings, in compliance with

current standards, must forbid access to the safety area during movements. The implementation of this safety

protection is the responsibility of the customer.

Figure 1: Safety Area

•The safety area is the minimum area which needs to be secured around the Stabilization

Mount. It is the user’s responsibility to do a risk analysis to define the right area size according

to the circumstances as shown in Figure 1 and in accordance with the used payload.

Distance between Mount pivot and top mounting plate; compare Figure 5

payload height + 54 mm1+

safety margin (e.g. 100 mm)

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1.7 General Safety Tips

•Lift up and carry the OSM 4000 as shown in the following illustration. Any other handling can

cause fatal damage. Pick up the device only at the marked areas to avoid any damage (see

Figure 2).

Figure 2: Lifting the OSM 4000

•DO NOT lift the OSM 4000 by the areas marked by the red crosses. You will likely squeeze your hands if

you use these positions to lift and carry the device. Furthermore, it is possible to damage the shell of the

unit.

•The Mount is switched ON as soon as the power supply will be connected. Make sure that the device is

properly secured / bolted to a stable and even surface before power will be applied. It is recommended to

run the Mount for the first trials without any payload.

•Always make sure the payload is properly secured / bolted to the Mount’s top plate and does not exceed

the maximum payload resp. fulfills the conditions shown in chapter 4.1.2 and 4.1.3. The manufacturer is

not responsible for any damages resulting from improperly secured payloads.

•If the power supply is disconnected or not active, the Stabilization Mount will freeze in its current position.

It is not possible to move the payload unless the manual unlocking is activated on purpose (see chapter

7.3).

•During the initialization phase, avoid applying an unnecessary force onto the payload and the Mount, as it

may disrupt the electronic test phase (ETP) and thus reduce stabilization performance. Restarting the

Mount recalibrates the device properly.

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2Standard Scope of Delivery

112302-006-02/XX /

112330-006-02/XX (optional)

OSM 4000

110087-001-09/XX

110087-100-09/XX

Firmware CPU / Firmware CP1

110002-037-06/XX

Cable Power J1, 5 m, straight

plug, open end

110002-038-06/XX

Cable Interface J2 Basic, 5 m,

straight plug

110002-039-06/XX

Cable Interface J2, 0.3 m,

MAIN/AUX/ETH, straight plug

110002-040-06/XX

Cable Interface J3, 3 m, straight

plug

110003-001-06/XX

USB flash drive with software

SOMAG Mount Control App

112302-901-08/XX

OSM 4000 Manual

110080-901-08/XX

SOMAG Mount Control App –

Manual

112300-385-02/XX

Bag with Handling Details and

Portage Sensors

112302-400-03/XX

Transportation and

Storage Box

Software pre-installed on device / not physically available

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