Solcon RVS-DX Series Manual de usuario

S-

-D

-1

-6

Ver. 26/12/2012

2• Table ofcontent

__________________________________________________________________________________

RVS-DX Instruction Manual

1. TABLE OF CONTENT

1. Table of content........................................................................................................................2

2. Safety & Warnings....................................................................................................................4

2.1 Safety..........................................................................................................................................4

2.2 Attention......................................................................................................................................4

2.3 Warnings.....................................................................................................................................4

3. Technical Data..........................................................................................................................5

3.1 Introduction.................................................................................................................................5

3.2 Rating and frames sizes.............................................................................................................5

3.3 Starter Selection.........................................................................................................................5

3.3.1 Motor current & Starting Conditions................................................................................5

3.3.2 Mains Voltage (line to line)..............................................................................................6

3.3.3 Control Voltage ...............................................................................................................6

3.3.4 Other Options..................................................................................................................6

3.3.5 Starter selection tables for various voltage ratings. ........................................................6

3.3.5.1 Starter selection for 230V, 400V, 480V, 600V .........................................................6

3.3.6 Ordering Information.......................................................................................................7

4. Recommended Wiring Scheme...............................................................................................8

4.1 Typical wiring diagram................................................................................................................8

4.2 Power wiring scheme for “Inside-Delta”Connection..................................................................9

4.3 Wiring Notes...............................................................................................................................9

4.3.1 Short Circuit Protection.................................................................................................10

4.3.2 Transient Protection......................................................................................................10

4.3.3 Control Supply (Terminals A1, A2)................................................................................10

4.3.4 Start/Stop (or 4.3.4momentary start) Input (terminal B1)..............................................10

4.3.5 Aux. Input (terminal C1)................................................................................................11

4.3.6 Auxiliary output relay (terminals 13, 14)........................................................................11

4.3.7 Fault Contact (terminals 23, 24)....................................................................................11

4.3.8 Options description .......................................................................................................11

4.3.8.1 Analogue I/O (option # 5) (terminals T1, T2, Gnd, Out (-), Out (+))......................11

4.3.8.2 RS-485 Communication (option # 3M) (terminals out(-),Out(+))...........................12

4.3.9 “Inside-Delta” mode.......................................................................................................12

4.3.9.1 General information................................................................................................12

4.3.9.2 Notes on “Inside Delta” connection........................................................................13

5. Dimensions.............................................................................................................................14

6. Installation...............................................................................................................................18

6.1 Prior to Installation....................................................................................................................18

6.2 Mounting...................................................................................................................................18

6.3 Temperature range & heat dissipation......................................................................................18

6.3.1 Calculating the enclosure size, for non-ventilated metallic enclosure...........................18

6.3.2 Additional Ventilation.....................................................................................................19

6.3.3 UL, cUL Installation Instructions....................................................................................19

7. Control Keypad.......................................................................................................................20

7.1 LCD Arrangement.....................................................................................................................20

7.2 Push-buttons.............................................................................................................................

7.3 Status LEDs..............................................................................................................................21

7.4 Reviewing and Modifying Parameters......................................................................................21

7.5 Special Actions Performed in TEST/MAINTENANCE Mode....................................................

7.5.1 Run Self Test ................................................................................................................21

7.5.2 View Software Version..................................................................................................21

3• Table ofcontent

__________________________________________________________________________________________

2551B7.5.3 Obtain Default Parameters............................................................................................22

2552B7.5.4 Reset Statistical Data....................................................................................................22

2553B7.5.5 Calibrate Voltage, Current and (Factory Use Only!) ...................................................23

2524B7.6 Mode Pages..............................................................................................................................23

2554B7.6.1 Overview of All Mode Pages and Factory Defaults.......................................................24

2555B7.6.2 Display Mode – page 0 .................................................................................................26

2556B7.6.3 Main Parameters – page 1............................................................................................27

2582B7.6.3.1 Tripping Curves of the Integrated Overload Protection..........................................30

2557B7.6.4 Start Parameters – page 2............................................................................................31

2583B7.6.4.1 Soft start parameters..............................................................................................34

2558B7.6.5 Stop Parameters – page 3............................................................................................35

2584B7.6.5.1 Soft stop parameters..............................................................................................35

2559B7.6.6 Dual Adjustment Parameters – page 4.........................................................................37

2560B7.6.7 Special features Parameters – page 5..........................................................................38

2585B7.6.7.1 WIDER SETTINGS Parameters:............................................................................39

2561B7.6.8 Fault Parameters – page 6............................................................................................40

2562B7.6.9 I/O Programming Parameters – page 7........................................................................42

2586B7.6.9.1 PROG. INPUT C1 ..................................................................................................43

2563B7.6.10 Comm. Parameters – page 8- Applicable with Optional Modbus & DeviceNet Comm. 44

2564B7.6.11 Comm. Parameters – page 8 - Applicable with Optional Profibus Comm.....................45

2565B7.6.12 Statistical Data – page 9...............................................................................................46

2525B7.7 Non adjustable protection anf fault Resetting...........................................................................46

2566B7.7.1 Phase loss (and Under / Over Frequency)....................................................................46

2567B7.7.2Phase Sequence...........................................................................................................47

2568B7.7.3 Shorted SCR or Wrong Connections............................................................................47

2569B7.7.4 Heat-sink Over Temperature.........................................................................................47

2570B7.7.5 External Fault................................................................................................................47

2571B7.7.6 Fault and Reset.............................................................................................................47

2572B7.7.7 Auto Reset ....................................................................................................................47

2526B7.8 Timing Occurrence Table .........................................................................................................48

2504B8. STARTING PROCEDURE .......................................................................................................49

2527B8.1 Setting control voltage on-site RVS-DX8A-310A......................................................................49

2528B8.2 Standard starting procedure.....................................................................................................50

2529B8.3 Examples of starting curves......................................................................................................51

2573B8.3.1 Light Loads-Pumps, Fans, etc. .....................................................................................51

2574B8.3.2 High Inertia Loads – Fans, Centrifuges, etc..................................................................51

2575B8.3.3 Special starting – Using Dual Adjustment.....................................................................52

2587B8.3.3.1 Special starting – Using Dual Adjustment – wiring scheme...................................53

2576B8.3.4 Choosing a suitable Pump Curve (centrifugal Pumps) .................................................53

2588B8.3.4.1 Starting Curve........................................................................................................53

2589B8.3.4.2 Stopping Curve ......................................................................................................54

2590B8.3.4.3 Final torque during soft-stopping a pump motor ....................................................54

2505B9. TROUBLE SHOOTING............................................................................................................55

2530B9.1 Blank RMA Form ......................................................................................................................58

2506B10. TECHNICAL SPECIFICATIONS: ............................................................................................59

4•Safety & Warnings

__________________________________________________________________________________

2. SAFETY & WARNINGS

2.1 Safety

Read this manual carefully before operating the equipment and follow its

instructions.

2Installation, operation and maintenance should be in strict accordance

with this manual, national codes and good practice.

Installation or operation not performed in strict accordance with these

instructions will void manufacturer’s warranty.

Disconnect all power inputs before servicing the soft-starter and/or the

motor.

After installation, check and verify that no parts (bolts, washers, etc) have

fallen into the starter.

During shipping, the soft-starter might have been roughly handled,

therefore, it is recommended to initialize the soft-starter by connecting

supply voltage prior to operating the soft-starter with a motor

2.2 Attention

This product was designed for compliance with IEC 947-4-2 for class A

equipment.

RVS-DX 8 -170 are UL and cUL approved. RVS-DX 210 -1100 are

designed to meet UL and cUL requirements.

Use of the product in domestic environments may cause radio

interference, in which case, the user may be required to employ

additional mitigation methods.

4Utilization category is AC-53a or AC53b, Form 1. For further information,

see Technical Specification

2.3 Warnings

Internal components and PCBs are at mains potential when the RVS-DX

is connected to mains. This voltage is extremely dangerous and will

cause death or severe injury if contacted.

When RVS-DX is connected to mains, even if control voltage is

disconnected and motor is stopped, full voltage may appear on starter’s

output and motor’s terminals.

The starter must be grounded to ensure correct operation, safety and to

prevent damage.

Check that Power Factor capacitors and overvoltage devices are not

connected to the output side of the soft starter.

If PF capacitors are used, they must be connected on the line side of the

RVS-DX .

If a main contactor is used in combination with RVS-DX, the capacitors

must be disconnected from RVS-DX when contactor is open.

Do not interchange line and load connections

The company reserves the right to make any improvements or modifications to its products without

prior notice.

5• Technical Data

___________________________________________________________________________________________

3. TECHNICAL DATA

3.1 Introduction

The RVS-DX is a third generation, highly sophisticated and reliable starter designed for use with

standard three-phase, three-wire, squirrel cage, induction motors.

It provides the best method of reducing current and torque during motor starting.

The RVS-DX starts the motor by supplying a slowly increasing voltage, providing soft start and smooth

acceleration, while drawing the minimum current necessary to start the motor.

The RVS-DX is equipped with internal by-pass controlled by its micro-controller. The by-pass closes

after the end of the starting process, thus reducing heating and saving power.

3.2 Rating and frames sizes

Starter type

Starter

FLC

[A]

Frame

Size

Dimensions

WxHxD

[mm]

Weight

[Kg]

RVS-DX 8

120x232x122

3.0

RVS-DX 17

120x232x122

3.0

RVS-DX 31

120x232x122

3.0

RVS-DX 44

120x232x122

3.0

RVS-DX 58

129x275x182

5.2

RVS-DX 72

129x275x182

5.2

RVS-DX 85

129x380x182

8.5

RVS-DX 105

105

129x380x182

8.5

RVS-DX 145

145

172x380x192

12.5

RVS-DX 170

170

172x380x192

12.5

RVS-DX 210

210

380x455x295

30.2

RVS-DX 310

310

380x455x295

30.2

RVS-DX 390

390

350x550x310

RVS-DX 460

460

460x600x319

RVS-DX 580

580

460x643x319

RVS-DX 650

650

460x643x318

RVS-DX 820

820

460x643x318

RVS-DX 950

950

560x833x334

100

RVS-DX 1100

1100

560x833x334

100

3.3 Starter Selection

The starter should be selected in accordance with the following criteria:

3.3.1 Motor current & Starting Conditions

Select the starter according to motor's Full Load Ampere (FLA) - as indicated on its nameplate (even if

the motor will not be fully loaded).

The RVS-DX is designed to operate under the following maximum conditions:

Ambient

Temperature

[

Starting Current

[A]

Acceleration Time

[sec]

300%xIn

350%xIn

400%xIn

Max. Starts per Hour: four (4) starts per hour at maximum ratings and up to 10 starts per hour at light

load

applications (consult factory).

Note:

For very frequent starts (inching applications) the inching current should be considered as the Full Load

Current (FLC) (consult factory).

Notes:

Refer to section

5 on page 14 for detailed dimensions.

6• Technical Data

________________________________________________________________________________________

3.3.2 Mains Voltage (line to line)

Four Main Voltage levels are available: 400V, 480V, 600V and 690V (690V only available for RVS-DX

390A and up).

Note:

400V applies for 230 to 400V.

3.3.3 Control Voltage

The Control Voltage (terminals A1(~) – A2 (N) operates the electronic circuitry and the bypass.

Two voltage levels are available, selectable by internal jumper:

230VAC + 10%-15%, 50/60 Hz (standard)

115VAC+ 10%-15%, 50/60 Hz

Refer to section 8.1 on page 49 for instructions on setting control voltages on site.

3.3.4 Other Options

More options are available for the RVS-DX. (Refer to section 3.3.6 on page 7.):

Communication, Analog card, harsh environment treatment, , Remote panel,UL & cUL approval .

3.3.5 Starter selection tables for various voltage ratings.

The starter selection table below concern standard, 1500r.p.m. 50Hz,

three-phase motors.

These values are given for guidance and may vary according to motor

manufacturer and depending on the number of poles.

It is the user’s responsibility to make sure that motor’s FLA will never

exceed Starter’s FLC.

3.3.5.1 Starter selection for 230V, 400V, 480V, 600V

Note:

C – Consult factory

Starter type

Starter

FLC

[A]

Motor

@230V,

starter

“In-Line”

[kW]

Motor

@230V,

starter

“Inside

Delta”

[kW]

Motor

@400V,

starter

“In-Line”

[kW]

Motor

@400V,

starter

“Inside

Delta”

[kW]

Motor

@480V,

starter

“In-Line”

[kW]

Motor

@480V,

starter

“Inside

Delta”

[kW]

Motor

@600V,

starter

“In-Line”

[kW]

Motor

@600V,

starter

“Inside

Delta”

[kW]

RVS-DX 8

1.5

6.5

5.5

RVS-DX 17

12.5

RVS-DX 31

18.5

RVS-DX 44

12.5

RVS-DX 58

RVS-DX 72

100

RVS-DX 85

110

RVS-DX 105

105

110

147

RVS-DX 145

145

132

160

110

200

RVS-DX 170

170

160

110

200

140

250

RVS-DX 210

210

110

184

140

220

160

295

RVS-DX 310

310

160

257

200

355

257

450

RVS-DX 390

390

110

200

355

257

475

315

560

RVS-DX 460

460

140

220

250

400

295

560

400

670

RVS-DX 580

580

180

315

560

400

670

500

RVS-DX 650

650

RVS-DX 820

820

250

450

670

560

670

RVS-DX 950

950

295

500

670

RVS-DX 1100

1100

355

560

600

7• Technical Data

___________________________________________________________________________________________

3.3.6 Ordering Information

RVS-DX

31-

400-

230-

Full load

Current

Mains Voltage

Control

Voltage

Options

Front Panel

Full load Current

Specify

Description

Starter’s

FLC [A]

8, 17, 31, 44, 58, 72, 85, 105, 145, 170, 210, 310, 390, 460, 580, 650, 820, 950, 1100

Mains Voltage

Specify

Description

400

230-400VAC + 10%-15%, 50/60 Hz

480

480VAC + 10%-15%, 50/60 Hz

600

600VAC + 10%-15%, 50/60 Hz

690

690VAC + 10%-15%, 50/60 Hz (690V only available for RVS-DX 390A and up)

Control Voltage

Specify

Description

115

115VAC + 10%-15%, 50/60 Hz

230

230VAC + 10%-15%, 50/60 Hz

Note:

•Control voltage can be changed on site for RVS-DX up to 310A.

•For RVS-DX 390A and up control voltage must be ordered from factory.

Options

Specify

Description

No options

Communication RS-485 (MODBUS) (1)

Communication Profibus PCB (RVS-DX210-1100A)(2)

Communication RS-485 (MODBUS) and external DevieNet to Modbus Gateway(1) (4)

Analog card – Thermistor in and Analog out (1) (2)

Harsh environment treatment

Remote panel mounting replacing the original panel.( supplied with 1.5 m cable)(3)

UL & cUL approval (RVS-DX8-170A mains voltage up to 600V)

Notes:

•For more than one option indicate, for example: 8+5 (Harsh environment and

analog out)

•Options must be factory installed.

•(1) From RVSDX-8A and up to RVS-DX44A - One option can be installed -

either Modbus communication (3M) or analog (5).

From RVS-DX58A and up - both options 3M & 5 can be installed. Both

options must be ordered as one package.

•(2) From RVS-DX210A and up - both options 3P & 5 can be installed. Both

options must be ordered as one package.

•(3) Remote keypad option available for RVS-DX 58A and up.

•Mains voltage of 690V only available for RVS-DX 390A and up.

•(4) External DeviceNet to Modbus Gateway is supplied when DeviceNet

communication link is ordered.

Front Panel

Specify

Description

Standard

Example:

RVS-DX rated 820A, mains voltage- 230V, control voltage- 115V, Modbus communication card, Analog

card, Harsh environment treatment and standard front panel:

RVS-DX 820 - 400 - 115 - 3M+5+8 – S

8• Recommended Wiring Scheme

________________________________________________________________________________________

4. RECOMMENDED WIRING SCHEME

4.1 Typical wiring diagram

Notes:

(1) - Use fuses for type 2 coordination. Refer to section 4.3.1 on page 10

(2) - For Aux. input programming refer to section 7.6.9 on page 42

The use of solid state relays to control the digital inputs B1 and C1 is prohibited

(3) - For Aux. output programming refer to section 7.6.9 on page 42

(4) - Fault relay can function as a “Fault” relay or as a “Fail-Safe” relay. For Fault relay

programming refer to section 7.6.9 on page 42

(5) - When emergency Stop switch is required it is recommended to trip a series contactor

or the feeding circuit breaker. (Not shown)

(6) – Mains voltage of 230-600V available to all models. (need to be specified)

Mains voltage of 690V only available for RVS-DX390A and up.

9• Recommended Wiring Scheme

___________________________________________________________________________________________

4.2 Power wiring scheme for “Inside-Delta” Connection

(Refer to section 4.3.9 on page 12)

Connecting RVS-DX INSIDE DELTA

Reverse speed with RVS-DX connected INSIDE DELTA.

Notes:

When installing the RVS-DX INSIDE DELTA. it is highly recommended to

use a line contactor (C1) or INSIDE DELTA. contactor (C2) in order to avoid

a destruction of the motor in case of a shorted SCR in the RVS-DX.

If a contactor is connected Inside the Delta (C2) only, motor terminals are

“live” (full voltage) even when contactor is open.

4.3 88BWiring Notes

WARNINGS!

When mains voltage is connected to the RVS-DX, even if control voltage is

disconnected, full voltage may appear on the starter load terminals.

Therefore, for isolation purposes, it is necessary to connect an isolating device

before the starter.

10 • Recommended Wiring Scheme

________________________________________________________________________________________

Power factor correction capacitors and overvoltage devices must not be

installed on starters load side. When required, install capacitors or overvoltage

devices on starter’s line side.

4.3.1 Short Circuit Protection

For “class 2 coordination”, protect the starter against a short circuit by thyristor Protection Fuses for I²t

and fuses as in dictated in the following table:

Notes:

1. The above table is for maximum starting current of 400% of FLC, maximum starting time

of 5 sec and rated voltage up to 690V V.

2. Rating may change with different external conditions such as ambient temperature, forced

cooling etc. Refer to fuse manufacturer catalogs to confirm correct values.

4.3.2 Transient Protection

Line transient voltages can cause a malfunction of the starter and damage to the thyristors. All RVS-DX

starters incorporate Metal Oxide Varistors (MOV) to protect from normal line voltage spikes.

When higher transients are expected, additional external protection should be used (consult factory).

4.3.3 Control Supply (Terminals A1, A2)

220-240V or 110-120V, 50/60Hz is required to power the electronic circuitry and the bypass. Factory set

value is indicated on the starter’s side label.

This voltage can be from a grounded or ungrounded mains system.

In models up to 310A, voltage level 110V /220V can be changed in the field. (Refer to section 8.1 on

page 49)

4.3.4 Start/Stop (or 4.3.4momentary start) Input (terminal B1)

Input from a maintained contact. Close contact between A2 and B1 to soft start the motor.

To stop the motor open the contact.

If Deceleration time is set to a value other then 0 seconds the motor will soft stop.

If Deceleration time is set to 0 seconds the motor will stop immediately. (Refer to section 7.6.5 on page

35)

If Aux Input is set as Start / Stop, then terminal B1 is used as momentary N.O. Start input and input C1 is

used as maintained N.C Stop input. (Refer to section 7.6.9 on page 42)

For emergency stop of the motor disconnect control voltage from A1, A2 terminals.

RVS-DX

Max.

thyristor

t [A

Sec]

BUSSMAN GEC ALSTOM SIBA FERRAZ – SHAWMUT

(IEC Style 690/700V)

Rate

[A]

P/N

Rate

[A]

P/N

Rate

[A]

P/N

Rate

[A]

P/N

RVS – DX 8

400

FWP 30B

B210612

URD 000-32

RVS – DX 17

5,000

FWP 50B

B210615

6.6URD30D11A0063

RVS – DX 31

10,000

FWP 90B

100

V320063

100

6.6URD30D11A0100

RVS – DX 44

12,000

125

FWP 125A

100

X320063

100

6.6URD30D11A0100

RVS – DX 58

15,000

150

FWP 150A

125

X320065

125

6.6URD30D11A0125

RVS – DX 72

18,000

175

FWP 175A

160

B320069

200

SQB1-200

200

6.6URD30D11A0200

RVS – DX 85

40,000

200

FWP 200A

200

E320371

200

SQB1-200

200

6.6URD30D11A0200

RVS – DX 105

60,000

250

FWP 250A.

250

J320375

250

SQB1-250

250

6.6URD30D11A0250

RVS – DX 145

100,000

300

FWP 300A

315

M320079

315

SQB1-315

315

6.6URD30D11A0315

RVS – DX 170

140,000

400

FWP 400A

350

Y320480

350

SQB1-350

350

6.6URD30D11A0350

RVS – DX 210

200,000

500

FWP 500A

450

D320485

450

SQB1-450

450

6.6URD30D11A0450

RVS – DX 310

600,000

700

FWP 700A

630

H320489

630

SQB1-630

630

6.6URD31D11A0630

RVS – DX 390

700,000

700

FWP 700A

800

T320591

800

SQB1-800

800

6.6URD31D11A0800

RVS – DX 460

800,000

800

FWP 800A

900

V320592

900

SQB1-900

900

6.6URD32D11A0900

RVS – DX 580

1,200,000

1000

FWP 1000A

1000

W320593

900

SQB2-900

1000

6.6URD32D11A1000

RVS – DX 650 2,000,000 1200 FWP 1200A

700

S320590

1100 SQB2-1100 1250

6.6URD33D11A1250

RVS – DX 820 2,000,000 1200 FWP 1200A

700

S320590

1100 SQB2-1100 1250

6.6URD33D11A1250

RVS – DX 950 4,500,000

1000

FWP 1000A

900A

V320592

SQB2-1250 1600

6.6URD33D11A1600

RVS – DX 1100 4,500,000

1000

FWP 1000A

900A

V320592

SQB2-1250 1600

6.6URD33D11A1600

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Controladores de Solcon

Solcon

Solcon Solstart-1P Manual de usuario

Solcon

Solcon RVS-AX0 Manual de usuario

Solcon

Solcon RVS-BX Series Manual de usuario

Solcon

Solcon HRVS-DN Manual de usuario

Solcon

Solcon HRVS-DN series Manual de usuario

Solcon

Solcon RVS-DN 8 Manual de usuario

Solcon

Solcon RVS-DN Manual de usuario

Solcon

Solcon RVS-DXM Manual de usuario

Manuales populares de Controladores de otras marcas

Digiplex

Digiplex DGP-848 Instrucciones de funcionamiento

YASKAWA

YASKAWA SGM series Manual de usuario

Sinope

Sinope Calypso RM3500ZB Manual de usuario

Isimet

Isimet DLA Series Style 2 Manual de instalación

LSIS

LSIS sv-ip5a Manual de usuario

Rockwell Automation

Rockwell Automation 1769-L31 Manual de usuario

Airflow

Airflow Uno hab Manual de usuario

ABB

ABB ACS580-01 drives Manual de usuario

Panasonic

Panasonic GM1 Series Manual de usuario

Emerson

Emerson SW93 Manual de usuario

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manual de usuario

Panasonic

Panasonic FP? Positioning Unit RTEX Manual de usuario

Samson

Samson Type 5824 Manual de servicio

Alpha IP

Alpha IP MIOB 21001 Manual de usuario

Siemens

Siemens OpenAir GMA 1 Series Manual de usuario

Surecom

Surecom SR-629 Manual de usuario

Fishman

Fishman TriplePlay Manual de usuario

Regulus

Regulus SRS1 T Manual de usuario