SolarMax 10 005 981 Manual de usuario

Installation manual

SolarMax P series

I/O module

Sputnik Engineering AG

Länggasse 85

CH-2504 Biel/Bienne

Email: info@solarmax.com

Contents

1 About this installation manual � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

1.1 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Target groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Where to keep this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Safety � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Symbols on the I/O module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Description � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

3.1 Identication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

4.1 Storing the I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.3 Installing the I/O module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.4 Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

4.4.1 External shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

4.4.2 External power control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

4.4.3 SPI logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.4.4 Multi-function relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

4.4.5 Lightning protection monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.4.6 S0 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

4.4.7 Control of self-consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

5 Conguration � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22

5.1 Conguring the status signaling contact. . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1.1 Graphics display conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1.2 Conguration with MaxTalk 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2 Conguring the lightning protection monitor. . . . . . . . . . . . . . . . . . . . . . . . 23

5.2.1 Graphics display conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2.2 Conguration with MaxTalk 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.3 Control of self-consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.3.1 Conguring the “Pac electric meter” operating mode . . . . . . . . . . 24

5.3.2 Conguring the "Pac inverter" operating mode . . . . . . . . . . . . . . . 25

6 Replacement� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 27

6.1 I/O module disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.2 I/O module disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7 Warranty � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 28

1 About this installation manual

1�1 Scope

This installation manual is valid for the I/O module, item no. 10005 981 and item no.

10 005 380 (accessory component for the SolarMax inverter 2000P, 3000P, 4000P,

4600P and 5000P).

1�2 Target groups

The I/O module may only be installed by qualied electricians (e.g. electrical contractors,

electrical plant installers, electromechanics, industrial electronic engineers).

1�3 Where to keep this manual

The plant operator must ensure that this installation manual is available to the relevant

persons at all times. If this original document is lost, an up-to-date version of this instal-

lation manual can be downloaded from our website at any time (www.solarmax.com).

1�4 Symbols used

The following safety instructions and general information are used within this instruction

manual.

DANGER!

Non-observance of these safety instructions may immediately cause serious

injuries or death.

WARNING!

Non-observance of these safety instructions may cause serious injuries.

CAUTION!

Non-observance of these safety instructions may cause minor or medium

injuries.

ATTENTION!

Non-observance of these safety instructions may cause material damage.

Note

Notes contain extended information or facilitate the operation of the inverter

and/or I/O module.

2 Safety

2�1 Intended use

The I/O module is intended exclusively for extending the interface for SolarMax P series

inverters. Any other use is contrary to the design purpose.

2�2 Safety Instructions

DANGER!

Fatal electric shock hazard!

 Never open the inverter while it is in operation.

 Before you start installation work, ensure that all connectors and cables

are de-energized.

 Remove the cover and the contact protection on the inverter as described

in the instruction manual.

 Observe the safety instructions in the inverter instruction manual.

2�3 Symbols on the I/O module

Symbol Description

The I/O module can be damaged by electrostatic discharge (ESD). Take all neces-

sary measures to avoid ESD.

3 Description

The I/O module offers extra functions and interfaces for monitoring and remote control of

the PV power plant. It is inserted into the slot provided in the inverter.

3�1 Identication

The I/O module can be identied by a sticker on the printed circuit board, see Figure 1/

Pos 1).

Figure 1 Identiﬁcation

Item no� - I/O module Printed circuit board

10 005 380 BG10418

10 005 981 10 005 980

3�2 Connections

The connection terminals of the I/O module are illustrated in Figure 2.

S0−

S0+

BS−

BS+

Figure 2 I/O module connections

Contact Description

S0+ S0 interface* (control of self-consumption)

S0−

BS+ Lightning protection monitor

BS−

N External shutdown / external power control / SPI frequency monitoring

NA External shutdown

NC not used

11 Multi-function relay (status signaling contact / control of self-consumption)

K1 External power control

K6 External power control / SPI frequency monitoring

*only available for the I/O module, item no. 10 005 981

4 Installation

4�1 Storing the I/O module

Store the I/O module in the special ESD-protected bag at room temperature in a dry

location.

4�2 Checking the delivery

Check the contents of the delivered package for completeness and possible damage. In

the case of an inadequate delivery, please contact your dealer or the SolarMax Service

Center.

Installationsanleitung

SolarMax P-Serie

I/O-Modul

2 3

Figure 3 Content of delivery

No� Quantity Object

1 1 I/O module (packed in ESD-protected bag)

2 1 Installation manual

3 2 M3 x 8 Phillips head screw

4 3 Locking pins (for plugging unused holes in multiple cable connectors)

5 1 M25 multi-cable gland

4�3 Installing the I/O module

The slot for the I/O module is inside the inverter.

DANGER!

Fatal electric shock hazard!

Components within the inverter are charged with mains voltage.

 Never open the inverter while it is in operation.

 Before you start installation work, ensure that all connectors and cables

are de-energized.

 Remove the cover and the contact protection on the inverter as described

in the instruction manual.

 Observe the safety instructions in the inverter instruction manual.

ATTENTION!

Damage due to electrostatic discharge!

 Avoid electrostatic discharge (ESD) when handling the I/O module.

Procedure

1. Open the inverter as described in the inverter instruction manual.

2. Remove the blind plug from the middle cable pass-through on the inverter.

3. Install the M25 cable gland on the middle cable pass-through. The M25 cable gland

is included in the delivery package.

4. Insert the I/O module.

5. Tighten the I/O module with the M3 Phillips head screws.

Figure 4 Installing the I/O module

6. Connect the wiring to the interfaces as described in Section 4.4.

7. Complete the installation of the I/O module

– by inserting the contact protection such that you hear the snap closures engage;

– then t the cover and tighten.

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