Solark 8K Manual de usuario

August 3, 2019 1

Sol-Ark 8K Install Guide & Owner’s Manual

INSTALL GUIDE 1-24

TABLE OF CONTENTS 1

DISCLAIMER 2

COMPONENT GUIDE 3

SYSTEM PLACEMENT 4

TRANSFER SWITCH 5

MOUNTING 6

BATTERY WIRING 7-8

SOLAR PANEL WIRING 9-10

SYSTEM WIRE DIAGRAM 11

LARGE GENERATOR EXAMPLE DIAGRAM 12

BACKUP GAS GENERATOR SETUP 13

SENSOR PLACEMENT &TESTING 13

BATTERY SETTINGS AND WIFI SETUP 14-20

EMP SUPPRESSOR INSTALLATION 20

RAPID SHUTDOWN DIAGRAMS 21

SPECIFICATIONS 22

OFF GRID TIPS &GRID TIE /NO BATT TIPS 23

POWERING ON THE SYSTEM /INDICATOR LEDS24

SELECTING POWER MODES /SENSORS 24-25

BATTERY SETTING &LIMITER SENSOR AUTO-SETUP 26

SCREENS 27-31

BATTERY CHARGE/DISCHARGE REFERENCE 32

WARRANTY 33

TROUBLESHOOTING GUIDE /ERROR CODES 34-36

COMMON BATTERY APPLICATION NOTE 37

WIRE GAUGE GUIDE 38

INSTALL TESTING CHECKLIST 39-40

PHONE 1-972-575-8875

EMAIL SALES@SOL-ARK.COM

WEBSITE WWW.SOL-ARK.COM

August 3, 2019 2

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, SOL-ARK:

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR

OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT,

CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE

OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

Sol-Ark cannot be responsible for system failure, damages, or injury resulting from improper installation of

their products.

Information included in this manual is subject to change without notice.

Sol-Ark 8K inverter should be installed by qualified persons only.

Do Not Mount Outdoors

Do Not Expose to Moisture

System Must Have Ground

System Must Have Neutral

Solar PV+/PV- Are Ungrounded

Ground Must be Bonded to

Neutral Once in Home

August 3, 2019 3

1. Inspect Shipment

a. Compare the package condition to the condition of the package in the photo we sent you

before it left our facility. You must note any damage due to shipping with

delivery driver before accepting the package otherwise the shipping

company will deny any claim.

b. If damaged, contact us immediately at 972-575-8875 Ext. 3

2. Component Guide

a. Solar Panel MC4 tool: To disconnect solar panels

b. Battery Resistor: To connect batteries for the first time

c. WIFI Plug: For software updates and remote monitoring (You will receive ONLY ONE of two

types of WIFI plug, not both, picture indicates what the plugs look like)

d. Limiter Sensors: for “Limited-to-Home Mode”

e. French Cleat: For wall mounting the Sol-Ark 8K

f. Battery Temperature Sensor: For voltage adjustment

g. Battery Cables (If purchased)

h. Solar Panel Wire 100’ (If purchased)

i. Solar Panel Jumper wires 25’ (If purchased)

j. Y-Connectors (If purchased)

k. Battery Toroids: For EMI reduction

August 3, 2019 4

3. Component Distance Guide

WIRE RUN LENGTH: SEE DIAGRAM FOR WIRE GAUGE (AWG) RECOMMENDATIONS, PAGE 11 FOR COMPLETE DETAIL

4. Decide Critical Backup Circuits

a. Decide which 10 circuits will be on backup power continuously. These circuits must use non-

GFI breakers to work with the transfer switch. You can replace a GFI breaker with a normal

breaker, installing GFI outlets instead (or you can move GFI breaker into 10-circuit SW). If

applicable, low load circuits can be combined.

b. Important: Make sure to keep within inverter amperage limits:

On Grid = 50A continuous

Off Grid = 33A continuous/83A peak

c. Verify each load circuit by measuring typical and max Amps with a clip-on Amp meter. Amps x

120V = Watts

IF PROGRAMMED TO SMART LOAD

DO NOT CONNECT GENERATOR TO GEN PORT

August 3, 2019 5

5. Mount Transfer Switch

Important notes:

When the transfer switch is in the “Gen” position, this means the circuit is being powered by the Sol-Ark

(which can use Grid/Solar/Battery/Generator automatically).

When in the “Line” position, the transfer switch is being powered by the grid (Sol-Ark can be removed).

The transfer switch setup is complete once all the switches are set to “Gen”position.

The Sol-Ark will take care of the rest.

If you are not installing a transfer switch (Off Grid or have a 50A sub-load panel), you can wire the “Load”

output of the Sol-Ark 8K directly to a Main Lug breakers sub-panel rated for at least 50A.

Please refer to page 11 for complete wire diagram

Strain Reliefs must be used for all wires going in/out of the Sol-Ark 8K user area

Ground and Neutral must be wired as shown above, or damage will occur.

Conduit (or double insulated wire) must be used for the AC Wires going to and from the Sol-Ark.

DO NOT CONNECT THE GRID TO THE LOAD OUTPUT BREAKER

Step 1. Turn off main breaker

Step 2. Connect White/Neutral wire (10 AWG) to Neutral Bar

Step 3. Connect Green/Ground wire (12 AWG) to Ground Bar

Step 4. Remove load wire (12 AWG) from circuit breaker and

connect it to the black “A” wire (12 AWG) with a wire nut.

Step 5. Place red “A” wire (12 AWG) from the switch into

breaker.

Step 6. Repeat steps 4-5 for circuits A-J

Note: All AC wires should be 6 AWG (4 AWG OK)

Opt. Limiters

August 3, 2019 6

6. Install Double Pole 50A breaker in Main Panel for Grid In/Out

a. It is best practice to install at the opposite end of the bus bar from the main breaker (Usually

this is the bottom of the breaker panel as seen on page 5).

7. Mount Sol-Ark 8K

a. Find a suitable location for the system, keeping in mind the dimensions in Fig. 1 below.

b. System must be protected from moisture and extreme heat. (Do not mount outdoors or in

attic OR WARRANTY WILL BE VOID AND DAMAGE WILL LIKELY OCCUR)

c. The system weighs 75lbs (34kg), be sure to attach it securely to the wall. You may need to affix

a mounting board to your wall first using 6-8 screws into studs.

d. Then use 2-3 screws (appropriate in length and type for your mounting surface) to mount the

French Cleat to the board/wall (washers recommended).

e. Mount the Sol-Ark on the installed cleat making sure that it sits properly and is level.

f. Add 2 screws in bottom mounts.

Fig. 1

6”

6” minimum clearance

August 3, 2019 7

8. Connect Batteries (Sol-Ark should be POWERED “OFF”)

a. Connect the batteries to the Sol-Ark 8K as shown in the diagrams Fig. B

below:

b. Fig. A: Install included ferrites (part k. on pg. 3) on the battery input cables.

Slide the ferrite over the battery cables so that both cables are within the

toroid (as shown in Fig. A).

i. The toroid usually fits inside the user area of the Sol-Ark.

c. When connecting for 1st time, use included 100ohm resistor (part b. on pg. 3) to

pre-charge the inverter for 30s before connecting 6ft cable to Sol-Ark (see Fig. D).

i. Hold the resistor so that it contacts the free battery cable and the battery terminal,

completing the circuit (see below). This can be done with small clamps or by hand.

Note: PCC batteries are stackable

WARNING! Do not stack more than 2 banks high!

Do NOT reverse

polarity of batteries!

Damage will occur!

Use included resistor to charge

capacitors when connecting batteries for

the first time. Hold for 30 seconds.

Best Practice

Spacer

Recommended

Sol-Ark 8K is a 48V system. Do not wire the

battery bank to any other nominal voltage.

When using 12V batteries do not exceed 4

batteries in series. When using other

battery chemistries, stay within the voltage

range: Min 41V-Max 59V

Fig. A

Fig. B

Fig. C

Fig. D

August 3, 2019 8

August 3, 2019 9

9. Solar Panel Install

1. Sol-Ark 8K has 2 separate pairs of solar panel inputs.

(Dual MPPT)

2. Use the chart to the right to determine how many strings of

panels and how many panels per string can be installed. This chart

is only a guide, other panel types and configurations can be

compatible if within system specifications.

3. Max PV input:

11,000W(+/- 5%) per system (6,000W per MPPT) PV = 500Voc Max

Note: Damage will occur if PV Voc > 550V.

4. Connect the strings of solar panels to the system as shown on

pages 9/10.

5. Each pair of strings, PV1A/B and PV2A/B, must be the same

voltage if both are used (see Fig. E).

6. Panel frame grounding can be done to any ground in the home

via 12AWG wire. Mounts usually bond frames together, so only 1

ground wire is needed.

Note: Max Panels in Series:

60 Cell: 10 72 Cell: 9 96 Cell: 5

Fig. E: Suggested Solar Panel String Guide

(60 or 72 cell Panels, 305W/Panel or less)

60-72 Cell 280W-315W panels assumed for

this guide. Please check your panel datasheet

to confirm Voc rating!!

August 3, 2019 10

(If using Panel Stands)

If using Y-Connectors: (Running two strings in parallel, totaling 18A (self-limiting) Note: separate wires can be

used per string, and string minimum is 5 panels or 175V)

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