Smiley Lifting Solutions SPYDERCRANE PC094 Manual de usuario
Operator’s Manual
SPYDERCRANE PC094
Published: July 2020
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Dear User,
Thank you very much for choosing to use the revolutionary SPYDERCRANE PC094 Pick
and Carry Crane.
We highly recommend that all users undergo training in accordance with local requirements
and use good sense while operating this machine.
The PC094 has been designed and manufactured using the most modern techniques,
procedures, and industry best practices. In order to familiarize you with your PC094, this
manual is intended to show you how to safely operate your PC094 in all respects, as well as
transport and service it.
If the procedures in this manual are followed, you can expect several years of service from
this handcrafted workhorse.
Thank you again and happy lifting!
Sincerely,
Tony Smiley
Questions or Comments?
Call us at: 1-800-452-5011
Visit our website: www.smileyliftingsolutions.com
Or write to us at: 5326 W. Mojave St, Phoenix, AZ 85043
If you have comments, questions or suggestions about how the PC094 or this manual
can be improved, please visit bit.ly/SPYDERCRANEpc094.
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Table of Contents
Chapter 1: General Information
• Scope 6
• Using this Manual 7
• Dangers 8
• Warnings 9
• Personnel Denitions 10
• SPYDERCRANE Training 10
• General Description of the PC094 11
• Exterior Placards and Signage 12
• Theory of Operation 15
• Operator Aids 16
• PC094 Travel and Lifting Performance Table 20
• Reading the TS/PRC Indicator Panel 20
• PC094 Travel and Lifting Performance Flowchart 21
• Unapproved Uses 22
• Technical Data (SPYDERCRANE PC094) 23
• External Features 25
Chapter 2: Operating Instructions
• Features and Indicators of the Crane Control Group 36
• Features of the Travel Control Group 41
• Charging the PC094 44
• Shift Inspection of the PC094 45
• Starting and Stopping the PC094 46
• The Operating Modes of the PC094 47
• Traveling the PC094 in Travel Mode 49
• Switching the PC094 from Travel Mode to Crane Mode 50
• Aaching and Lifting a Load 51
• Traveling the PC094 with an Aached Load 52
• Using the Stabilizers of the PC094 53
• Traveling the PC094 in Inclined Surfaces 54
• Lifting Proles and PC Mode 56
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• Determining Lift Capacity of the PC094 57
• Returning the PC094 to Travel Mode 62
• Hoisting and Transporting the PC094 63
Chapter 3: Troubleshooting
• Crane Controls are Unresponsive AND Percent Rated Load Indicator is RED 66
• Crane Does Not Travel 67
• Crane Does Not Turn 68
• No Hydraulic Response 69
Chapter 4: Preventative Maintenance
• Introduction 71
• Breaking in the PC094 71
• Maintenance Intervals and Lubricants 72
• Hook Lubrication 72
• Grease Fiings 73
• Boom Grease 73
• Wear Pad Replacement 74
• Winch Gear Oil Replacement 74
• Drive Wheel Gear Oil Replacement 75
• Hydraulic Oil Filter Replacement 75
• Wire Rope Lubrication 75
Chapter 5: Warranty Information
• SPYDERCRANE Product Warranty 77
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Chapter 1
GENERAL INFORMATION
6
GENERAL INFORMATION
Scope
The SPYDERCRANE PC094 User’s Manual provides operational and basic
service information for the PC094 Pick and Carry Crane. This information includes:
• Operating Characteristics of the PC094
• Theory of Operation for the PC094
• Operating the PC094
• Transporting the PC094
• Troubleshooting the PC094
• Servicing the PC094
This manual should be read carefully by all personnel who will be operating the
PC094. It is CRITICAL that all users understand the procedures and directives
contained within this manual. If any instructions within this manual are unclear or
incorrect, contact Smiley Lifting Solutions immediately.
• This manual MUST BE read by the following personnel:
• Personnel who will be operating the PC094 (Operators)
• Personnel who will be servicing and maintaining the PC094 (Maintainers)
• Supervisors for PC094 Operators and Maintainers and other Qualied
Persons
• DO NOT alter this manual in any way.
• This manual MUST ALWAYS be available to PC094 Operators and Maintainers.
• This manual MUST stay with the PC094, or be otherwise immediately accessible to
anyone who requires information on the PC094.
• If the SPYDERCRANE PC094 is sold, the User’s Manual and its corresponding
literature MUST accompany the crane.
• The information within this manual is subject to modication by Smiley Lifting
Solutions without prior notice.
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GENERAL INFORMATION
Using This Manual
Organization
Chapter 1, General Information
This chapter covers the theory of operations and technical data for the
SPYDERCRANE PC094.
Chapter 2, Operator Instructions
This chapter includes all of the instructions for PC094 Operators.
Chapter 3, Troubleshooting
This chapter includes instructions for troubleshooting the PC094.
Chapter 4, Preventative Maintenance
This chapter contains preventative maintenance instructions for PC094
Maintainers.
Identifying Hazards
Throughout this manual, potential hazards will be identied and classied.
WARNING
Warnings
• These are hazards that can cause bodily injury and/or damage, or complete
destruction, of the SPYDERCRANE PC094 and/or its aached load.
• Warnings/Cautions are identied by an orange-bordered text box with
a WARNING symbol.
DANGER
Dangers
• These are potential hazards that could result in death, or severe bodily inju-
ry.
• Dangers are identied by a red-bordered text box with a DANGER symbol.
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GENERAL INFORMATION
Dangers
High Voltage Power Lines
A danger, even if not directly contacted. NEVER operate the SPYDERCRANE
PC094 or handle a load near electric lines. Maintain a minimum clearance
distance from energized power lines in accordance with applicable regulations.
Moving Parts
The PC094 has multiple moving parts that can cause serious injury. NEVER
perform maintenance when the PC094 is running or allow bystanders within the
immediate working area when the PC094 is in-use.
Baery Array and Charging System
When the PC094 is plugged in and charging, the baeries may emit a highly
ammable gas mixture of hydrogen and oxygen. Keep away from open ames,
sparks, lit cigarees, etc. DO NOT charge the PC094 in a conned space without
adequate ventilation.
The baeries of the PC094 are organized into a planned array engineered
specically for optimum safe use. DO NOT aempt to modify or alter the
baeries or charging components of the PC094.
Hydraulic System
The PC094 uses a high-pressure hydraulic system to actuate its various cylinders
and motors. Hydraulic oil leaks from one of the hydraulic components of the
PC094 can cause severe injury to personnel and/or damage to the PC094 or
nearby equipment. DO NOT use the PC094 if there is evidence of leaking
hydraulic oil, or damage to any of the hydraulic hoses.
Electrical System
Malfunctions within the electrical system of the PC094 can cause severe injury, or
death to personnel. DO NOT use the PC094 if there appears to be any problems
with the electrical system.
Wire Rope
The PC094 uses wire rope to lift and lower loads aached to its hook block. Any
damage to the wire rope may compromise the PC094 safe lifting capacity.
ALWAYS check the condition of the wire rope in accordance with regulations
and check that there are no broken, rusted, frayed parts, kinks, or knots.
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GENERAL INFORMATION
Warnings
Operating the PC094
• Only allow SPYDERCRANE PC094 Operators, Maintainers, or Qualied
Persons to operate the PC094.
• ALWAYS wear personal protective equipment when operating the PC094.
• ALWAYS review the safety instructions before using the PC094.
• ALWAYS perform a safety inspection of the SPYDERCRANE PC094 before
using it.
Lifting with the PC094
• NEVER use the PC094 to lift personnel.
• NEVER lift, move, or handle loads with personnel underneath the boom.
• NEVER side-pull the aached load, winch loads straight up and down.
• NEVER use the PC094 to strike, push, or pull objects.
• NEVER leave the PC094 unaended with an aached and suspended load.
Traveling (Driving the PC094)
• NEVER travel the PC094 over gravelly, muddy, or unstable ground.
• NEVER exceed the maximum safe travel angle limits of the PC094.
• NEVER leave the PC094 unaended while parked on angled terrain.
• NEVER use the PC094 to tow other vehicles, or drag loads.
Modifying the PC094
• NEVER tamper with the hydraulic valves and safeties.
• NEVER modify the wheels of the PC094.
• NEVER replace the wheels of the PC094 with wheels NOT designed for them.
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GENERAL INFORMATION
Personnel Denitions
PC094 Operator
The PC094 Operator is trained to use the PC094 correctly and safely. The PC094
Operator is also aware of the safety devices installed to the PC094, the conditions of the
work site, and the in-place safety measures and rules of accident prevention.
PC094 Operators should be at least 18 years old and physically t. They should
NOT be under the inuence of any drugs, alcohol, or medications that could result in
diminished capacity. They should have a normal reaction time and a sense of
responsibility.
The PC094 Operator must be able to read and understand the instructions,
cautions and warnings posted onto the PC094.
PC094 Maintainer
The PC094 Maintainer is trained and qualied to service and perform eld
maintenance on the PC094. This PC094 Maintainer is thoroughly familiar with accident
prevention rules and proper procedures. PC094 Maintainers must also have good
manual dexterity and mechanical skills.
While not required to be qualied as PC094 Operators, PC094 Maintainers should
also have a good understanding of how the PC094 is used, in order to beer
troubleshoot and maintain the vehicle.
Qualied Persons
Qualied Persons refer specically to personnel that are qualied by their
employer to operate and maintain the PC094. This category should be reserved for
skilled personnel who are familiar with accident prevention standards and technical
safety rules.
Only personnel who can demonstrate an understanding of this User’s Manual
and the proper operation and maintenance of the PC094 should be permied to operate,
maintain, or work with the PC094.
SPYDERCRANE Training
Smiley Lifting Solutions, as the manufacturer and distributor of the PC094, oers
PC094 Operator, PC094 Maintainer, and Train-the-Trainer programs.
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