SMC Networks Cable Manual de usuario

(203) 776-2813 • FAX (203) 776-8294

APPLIED ENGINEERING PRODUCTS

www.aepconnectors.com • [email protected]

SMC Cable Attachment Methods

All SMC cable connectors in this catalog have captivated contacts which are soldered to the

cable center conductor.

Both crimp and clamp types for ﬂexible cable grip the cable braid with a force greater than

the breaking strength of the braid.

SMC Cable Plugs

Click on part number to go directly to cable assembly instructions

Straight Plugs

Right Angle Plugs

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APPLIED ENGINEERING PRODUCTS

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Substitute the appropriate cable group number for “XX” when ordering:

GROUP CABLE TYPES

02 RG178, RG196, M17/93, M17/169

03 RG174, RG179, RG316, M17/113,

M17/119, M17/172, M17/189

GROUP CABLE TYPES

05 RG178DS, RG196DS

09 .141" semi-rigid, RG 402M17/130

GROUP CABLE TYPES

10 .085" semi-rigid, RG405, M17/133

19 RG174DS, RG316DS, M17/151,

M17/152, Times RD-316

(203) 776-2813 • FAX (203) 776-8294

APPLIED ENGINEERING PRODUCTS

www.aepconnectors.com • [email protected]

SMC Cable Jacks

Click on part number to go directly to cable assembly instructions

Straight Jacks

Right Angle Jacks

Substitute the appropriate cable group number for “XX” when ordering:

GROUP CABLE TYPES

02 RG178, RG196, M17/93, M17/169

03 RG174, RG179, RG316, M17/113,

M17/119, M17/172, M17/189

GROUP CABLE TYPES

05 RG178DS, RG196DS

09 .141" semi-rigid, RG 402M17/130

GROUP CABLE TYPES

10 .085" semi-rigid, RG405, M17/133

19 RG174DS, RG316DS, M17/151,

M17/152, Times RD-316

(203) 776-2813 • FAX (203) 776-8294

APPLIED ENGINEERING PRODUCTS

www.aepconnectors.com • [email protected]

SMC Bulkhead Mounted Cable Jacks

Click on part number to go directly to cable assembly instructions

Straight Jacks

Right Angle Jacks

Substitute the appropriate cable group number for “XX” when ordering:

GROUP CABLE TYPES

02 RG178, RG196, M17/93, M17/169

03 RG174, RG179, RG316, M17/113,

M17/119, M17/172, M17/189

GROUP CABLE TYPES

05 RG178DS, RG196DS

09 .141" semi-rigid, RG 402M17/130

GROUP CABLE TYPES

10 .085" semi-rigid, RG405, M17/133

19 RG174DS, RG316DS, M17/151,

M17/152, Times RD-316

(203) 776-2813 • FAX (203) 776-8294

APPLIED ENGINEERING PRODUCTS

www.aepconnectors.com • [email protected]

Body assembly Compression washer

Ferrule

Insulator

Contact (male or female) Backnut

—Assemble contact onto cable center conductor.

—Solder contact to center conductor by heating rear of contact

(do not feed additional solder through inspection hole in contact).

—Press ferrule against compression washer.

—Trim excess braid ﬂush with outer diameter of compression washer

and ferrule.

—Assemble insulator over cable center conductor and dielectric.

Compression washer

Ferrule

Backnut

Body assembly

Cap

Insulator

Solder

Cable Assembly Instructions

Clamp type connectors for ﬂexible cable

Straight Connectors—Flexible Cable

Cable Trim Dimensions

Right Angle Connectors—Flexible Cable

Parts list

Braid Jacket

Center conductor

Dielectric

—Trim cable per trim code below; tin end of center conductor.

—Slide backnut onto cable. Slide compression washer onto cable in

the orientation shown until it stops against cable jacket.

—Flare cable braid by rotating dielectric and slide ferrule under braid.

—Insert cable assembly into body assembly. Tighten to 90–100

inch-ounces torque. (Hold cable/hardware assembly stationary

and rotate body when tightening.)

—Insert cable assembly into body assembly. Tighten to 90–100

inch-ounces torque. (Hold cable/hardware assembly stationary

and rotate body when tightening.)

—Solder center conductor into notch in rear of contact with

.025–.032" diameter chisel-tip soldering iron.

—Solder should cover center conductor, but not extend over top of

notch in contact, or exceed contact diameter.

—Press ferrule against compression washer.

—Trim excess braid ﬂush with outer diameter of compression washer

and ferrule.

—Assemble insulator over cable center conductor and dielectric.

—Trim cable per trim code below; tin end of center conductor.

—Slide backnut onto cable. Slide compression washer onto cable in

the orientation shown until it stops against cable jacket.

—Flare cable braid by rotating dielectric and slide ferrule under braid.

—Place insulator in body cavity, and press cap into place.

Properly assembled cap will be slightly below end of body assembly.

Parts list

CONNECTOR TYPE

ABC

STRAIGHT CONNECTORS .080 .120 .240

RIGHT ANGLE CONNECTORS .080 .180 .300

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APPLIED ENGINEERING PRODUCTS

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Body assembly Heat-shrink tubing

(optional)

Backnut/crimp tail

Insulator

Contact (male or female) Crimp sleeve

—Assemble insulator and contact onto cable dielectric and

center conductor.

—Solder contact to center conductor by heating rear of contact

(do not feed additional solder through inspection hole in contact).

—Position cable so braid touches rear of back nut.

—Slide crimp sleeve forward to touch rear of back nut.

—Crimp braid with appropriate die size from chart below.

Body assembly

Cap

Insulator Heat-shrink tubing

(optional)

Crimp sleeve

Solder

Straight Connectors—Flexible Cable

Cable Trim Dimensions

Right Angle Connectors—Flexible Cable

Parts list

Braid Jacket

Center conductor

Dielectric

—Trim cable per trim code below; tin end of center conductor.

—Slide heat-shrink tubing and crimp sleeve over cable.

—Flare cable braid by rotating dielectric and slide cable into crimp tail.

—Insert cable assembly into body assembly. Tighten to 90–100

inch-ounces torque. (Hold cable/hardware assembly stationary

and rotate body when tightening.)

—Slide shrink tubing over crimp sleeve and shrink to ﬁt.

4—Solder center conductor into notch in rear of contact with

.025–.032" diameter chisel-tip soldering iron.

—Solder should cover center conductor, but not extend over top of

notch in contact, or exceed contact diameter.

—Position cable so braid touches rear of body assembly.

—Slide crimp sleeve forward to touch rear of body assembly.

—Crimp braid with appropriate die size from chart below.

—Trim cable per trim code below; tin end of center conductor.

—Slide heat-shrink tubing and crimp sleeve over cable.

—Flare cable braid by rotating dielectric and slide cable into crimp tail.

—Place insulator in body cavity, and press cap into place.

Properly assembled cap will be slightly below end of body assembly.

—Slide shrink tubing over crimp sleeve and shrink to ﬁt.

Parts list

Crimp Die Sizes

CABLE GROUP HEX DIE SIZE

02 .105

03 .128

05 .128

19 .128

Cable Assembly Instructions

Crimp type connectors for ﬂexible cable

CONNECTOR TYPE

ABC

STRAIGHT CONNECTORS .100 .430 .700

RIGHT ANGLE CONNECTORS .070 .200 .450

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APPLIED ENGINEERING PRODUCTS

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Body assembly Backnut

Insulator

Solder Ferrule

Contact (male or female)

Solder

—Assemble insulator and contact onto cable dielectric and

center conductor. If insulator is not ﬂush against solder ferrule due to

dielectric extrusion, retrim dielectric.

—Solder contact to center conductor by heating rear of contact

(do not feed additional solder through inspection hole in contact).

Backnut

Solder Ferrule

Body assembly

Cap

Insulator

Solder

Straight Connectors—Semi-Rigid Cable

Cable Trim Dimensions

Right Angle Connectors—Semi-Rigid Cable

Parts list

Jacket

Center conductor Dielectric

—Trim cable per trim code below; tin end of center conductor.

—Slide backnut over cable. Slide solder ferrule over cable until it stops

against cable jacket.

—Solder cable jacket to ferrule.

—Insert cable assembly into body assembly. Tighten to 90–100

inch-ounces torque. (Hold cable/hardware assembly stationary

and rotate body when tightening.)

—Place insulator in body cavity, and press cap into place.

Properly assembled cap will be slightly below end of body assembly.

—Insert cable assembly into body assembly. Tighten to 90–100

inch-ounces torque. (Hold cable/hardware assembly stationary

and rotate body when tightening.)

—Solder center conductor into notch in rear of contact with

.025–.032" diameter chisel-tip soldering iron.

—Solder should cover center conductor, but not extend over top

of notch in contact, or exceed contact diameter.

—Trim cable per trim code below; tin end of center conductor.

—Slide backnut over cable. Slide solder ferrule over cable until it

stops against cable jacket.

—Solder cable jacket to ferrule.

Parts list

CONNECTOR TYPE

STRAIGHT CONNECTORS–.085" cable .090 .170

STRAIGHT CONNECTORS–.141" cable .105 .130

RIGHT ANGLE CONNECTORS .110 .150

Cable Assembly Instructions

Solder-clamp connectors for semi-rigid cable

(203) 776-2813 • FAX (203) 776-8294

APPLIED ENGINEERING PRODUCTS

www.aepconnectors.com • [email protected]

Crimp tool

Bulkhead Receptacles

TA-0105

TA-0436

DESCRIPTION

AEP P/N

Crimp tool with .105" and .128" hex dies TA-0105

Torque Wrench

Capping Press

DESCRIPTION

AEP P/N

Torque wrench with 7/32" jaws for SMC

connector backnuts; 95 inch-ounces torque TA-0436

Torque wrench with 7/32" jaws for SMC

coupling nuts; 3 inch-pounds torque TA-0398

CP-1

Mounting Dimensions

Assembly Tooling

Flat of mounting surface is aligned

with body hex as shown.

.195 dia.

.180

.200 typ.

.100 typ.

.047 dia.

.067 dia. min. (typ.)

P.C. Board Receptacles

DESCRIPTION

AEP P/N

Capping tool (arbor press) with base for

SMC right angle plugs CP-7

Capping tool (arbor press) with base for

SMC right angle jacks CP-8

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