Smach EFE 2500 Manual de usuario
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SOFT-SERVE AND FROZEN YOGHURT FREEZER
USER GUIDE
(OPERATING MANUAL)
for
MODEL: EFE 2500
Manual Number: V
002
-
27.02.2012
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1.TABLE OF CONTENTS
1. Table of Contents Page 2
2. Contact Details Help Desk Page 3
3. Congratulations And Thank You Page 4
4. Electrical Connection Notice Page 5
5. Warnings and Precautions Page 5
6. Proper use and Safety Notices Page6
7. Operating Procedure Page 7
8. Clearance Parameters Page 7
9. Control DIAL Page 8
10. Step-by-Step Preparation Procedure Page 9
11. Step-by-Step Assembly Start-up Procedure Page 9-17
12. Step-by-Step Cleaning Procedure Page 18
13. Bacteria Growth Page 19
14. Trouble-shooting Guide Page 20
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2.CONTACT DETAILS HELP DESK
Smach Gıda Makine San.Tic.A.Ş
ADDRESS AND CONTACT DETAILS
Smach Gıda Makine San.Tic.A.Ş
Guzelyurt Mah.5762 Sok. o 5/A
Orta Olcekli San.Bol.
Manisa/TURKEY
Tel: +90 236 233 39 29
Fax: +90 236 236 12 59
E-Mail: [email protected]om.tr
When calling Smach have the following information ready:
1. Freezer Serial Number:
Found on body panel
Write down the serial number in this box
2. This Model Number: MODEL
EFE 2500
3. A brief description of the problem
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3.CONGRATULATIONS AND THANK YOU!
Congratulations ― and thank you for acquiring a Soft-Serve Ice Cream Machine
manufactured especially in Turkey by Smach Gıda Makine A.Ş.
If you encounter a problem with the Smach Soft Serve Ice Cream Machine please contact
your local Service Technician
Please familiarize yourself with the machine by taking some time to study this User Guide.
If you get to know this little ice-cream factory, it has the potential of making good profit.
Notice and no warrantee: These pages are provided as a service and informational purpose only,
and on the assumption that the recipient of the Soft-Serve Freezer and the operator of the Soft-
Serve Freezer is competent to perform the required tasks, including, but not limited to operation
and/or repair of power equipment, for which the information is provided, and that person is
knowledgeable and mindful of proper safety precautions. Neither Smach, nor any of their
respective employees make any claims about the suitability or fitness of the information contained
herein which is provided strictly on an "as-is" basis, without any express or implied warranty,
guarantee, assurance of quality, conformity of specifications, reliability, functionality, or suitability.
In no event shall Smach and/or its employees be held liable, whether in contract or tort, to any
party for any direct, indirect, punitive, or consequential damages, including, but not limited to lost
profits and business interruption, arising out of any errors, typographical or otherwise,
inaccuracies, omissions, or delays arising out of or pertaining to the use, reliance on, or inability to
use any type of information, part, or good, even if notified in advance about the possibility of such
action. Information in this manual is subject to change without notice. All rights reserved.
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4.ELECTRICAL CONNECTION NOTICE
1. Please make sure that the power supply conforms to the electrical data label (Rating
Plate).
2. Check the data label (Rating Plate) for the required circuit breaker amperage. Only plug
into an electrical wall socket that complies with the required amperage of the machine
3. Machine should be installed according to the local authority electrical code/regulations it
is used in, as well as to other work health and safety requirements. If you are not sure,
please contact your local authority for details.
4. ― this symbol indicates the presence of electric shock hazards. Inside the
enclosures of the machine there are electrical shock hazards, therefore, do not remove
any panels if you are not a qualified technician of an authorized service provider.
5. WARNING: To avoid risk of injury from electric shock, if you are not a qualified and duly
authorised service technician, do not open the enclosure panels on the sides and back of
the machine
6. The power supply must be properly grounded to prevent electrical shock. Check with a
qualified installer for compliance.
5. WARNINGS PRECAUTIONS
Soft-Serve Freezers and Soft-Serve mix work in conjunction. A good mix and a bad
machine will result in poor quality product. Vice-versa ― a poor-quality mix and a top-of-
the-range machine will also give poor results.
Keep your Freezer clean and tidy! When it needs repairing, work with an authorized
Smach service agent.
The service technician or installer must be a suitably qualified and authorized person and
must amongst other things ensure the following:
1. That the Freezer is properly grounded (earthed).
2. The fuse must be 220-240V, 50 Hz 16 Amp.
3. Never open the panels to reach inside the Freezer body. (
Only by authorized technicians).
4. Do not clean the machine with high-pressure water.
5. Technical maintenance must be done by authorized technicians.
6. Only use food-grade lubricant when changing or replacing the O-rings on the pistons.
NOTICE: Smach Gıda Makine A.Ş will not take any res onsibility if the users do not follow all the instructions
as described in this User Guide.
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6. PROPER USE OF THE SOFT-SERVE FREEZER
When properly used and cared for the Machinewill provide a consistent quality Soft-
Serve or Frozen Yoghurt. Like all equipment used to manufacture food products it will
require daily cleaning and regular maintenance. A specified amount of care and attention
is required including but not limited to everything prescribed in this manual.
SAFETY NOTICES
Smach is concerned about the safety of the person/s using the machine. Therefore please
take note and abide by amongst others, the following WARNINGS:
The weight of the Machine is no less than 140 kg. Moving it must only be
done by persons who are trained and qualified to move a weight of at least
140 kg in the shape and size of the machine.
A potential risk exists if the User Guide instructions and other safety
precautions are not strictly followed.
Do NOT allow untrained personnel to operate the Soft-Serve Freezer.
Do not use the Machinebefore studying this User Guide. Failure to follow this
instruction may result in equipment damage, poor performance, health
hazards or personal injury.
Do not allow anyone to attempt any repairs to the Machineunless the main
power supply to it has been disconnected from the power supply point.
Do NOT insert or remove the beater from the freezing barrel while the
Machineis connected to the power supply. First isolate the power supply.
Do NOT remove the hopper lid unless you are filling or re-filling the hopper
with the mix
Do NOT switch ON the Machineat the wall socket switch when the following
has not yet been done: (a) the beater is inserted properly (b) the barrel head
is fitted correctly and the four nuts screwed on correctly and tightly, and (c)
the barrel is flooded with Mix
When removing, replacing or cleaning the removable parts do so with caution
because the beater blades have sharp edges that can easily cause injury.
Always follow local authority food safety and other health codes.
Always follow in-store operating and food hygiene safety and other health
codes.
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7. OPERATING PROCEDURE
1. Always wash your hands with soap and potable water before assembling the machine.
(Preferably use new paper towels to dry your hands)
2. Only use the removable parts after they have been washed sanitized and air-dried.
3. Fit the beater assembly only when the Machineis powered off.
4. Follow all the instructions of this manual and the operating procedures of the store
owner, and at all times follow recognised in-store hygiene procedures, in particular those
in respect of dairy products.
5. Repairs must be done by the persons who are authorized by Smach, if not, any product
failure warrantee will become invalid and void.
8. CLEARANCE PARAMETERS
This Machineis air-cooled and must have a clearance of at least 50cm between the back
side and any other object behind it. There must be a clearance of at least 50cm between
the sides of the freezer and any adjacent object. If not, the freezer will not work properly.
Position the machine for easy accessibility for cleaning, servicing and maintenance. A
clean environment is also essential for the proper performance of the freezer.
Attention: The freezer must not be exposed to direct sunlight. If it stands in direct sunlight
the performance will decrease.As the air temperature increases the performance
decreases. This is true for all refrigeration equipment.
Cool air is the best friend of the machine! It just hates HOT air !!!!
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9. CONTROL DIAL
The CONTROL DIAL has the following selections:
STOP
In the STOP position the Freezer is still switched ON and the Hopper refrigeration is
working. NB! To switch the freezer OFF it must be done at the electrical wall socket dial.
WASH
In the WASH position the Soft-serve in the barrel will be agitated, however no refrigeration
will occur.
STAND-BY
In the STAND BY position the barrel will retain frozen product in a semi-soft state for
prolonged periods of non-use. Both barrel and hopper will be chilled.
SOFT / HARD
Choose the SOFT / HARD selection depending on the type of Soft-Serve Product you
have chosen and the consistency you find more preferable.
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10.STEP-BY-STEP PREPARATION PROCEDURE
PREPARATION – 1
Before plugging the power cord of the freezer into the wall power socket, or pulling out the
power cord plug - turn the CONTROL DIAL to the STOP position.
Attention: NEVER ASSEMBLE OR DISASSEMBLE ANYTHING UNLESS YOU HAVE:
1. Selected the Stop mode
2. switched off the power at the wall and un-plugged the power cable.
PREPARATION – 2
Make sure that all the removable parts have been washed and sanitized Sanitizer with
potable water and then air dried before they are used.
PREPARATION – 3
You will need a food grade lubricant to do the assembly described below.
11. STEP-BY-STEP ASSEMBLY AND START-UP PROCEDURE
STEP- 1: ASSEMBLE THE DISPENSING HEAD PISTON: using food grade lubricant: Slip
the appropriate O-rings onto the piston.
Place a small amount of lubricant onto your middle and index finger and evenly coat the
piston’s entire surface. The coating must be all-encompassing but must not be too thick; a
very thin layer will suffice.
BEFORE AFTER
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STEP- 2: DISPENSING HEAD ASSEMBLY
1. Dispensing Head Disassembled:
2.Dispensing Head O-Ring Assembly: Again, place a small amount of lubricant onto your
index- and middle finger and hold the large DISPENSING HEAD SEAL O-RING between
the lubricated fingers and your thumb. Gently pull the O-ring through your lubricated
fingers until it is entirely covered. The coating of lubricant should be thicker than on the
piston as it will prevent the O-ring from slipping during the latter stages of the assembly.
Place the O-ring gently into the designated grove of the Dispensing head and press firmly
into place.
Dispensing Head
Pistons
Lifter Rod
Piston L
ifter
s
O
-
Rings
89,69 x 5,33
BEFORE
AFTER
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