SKF FB Manual de usuario

FB/FB-ATEX

Multiline pump units

Assembly instructions acc. to EC Dir. 2006/42/EC for

partly completed machinery with associated operating instructions

Operating instructions acc. to Dir. 2014/34/EC, Annex X

Version 04

Page 2

Multiline pump units FB; FB ATEX

Notes

Masthead

These assembly instructions with associated

operating instructions according to EC

Machinery Directive 2006/42/EC are an inte-

gral part of the described product and must

be kept for future use.

These assembly instructions with associated

operating instructions have been prepared in

accordance with the established standards and

rules for technical documentation, VDI 4500

and EN 292.

This documentation is protected by copyright.

SKF Lubrication Systems Germany GmbH re-

serves all rights, including those to the photo-

mechanical reproduction, duplication, and

distribution by means of special procedures

(e.g., data processing, data media, and data

networks) of this documentation in whole or

in part.

Subject to changes in contents and technical

information.

Service

If you have technical questions, please contact

the following addresses:

SKF Lubrication Systems Germany GmbH

Berlin Plant

Motzener Straße 35/37

12277 Berlin

Germany

Tel. +49 (0)30 72002-0

Fax +49 (0)30 72002-111

www.skf.com/lubrication

Hockenheim Plant

2. Industriestraße 4

68766 Hockenheim

Germany

Tel. +49 (0)62 05 27-0

Fax +49 (0)62 05 27-101

www.skf.com/lubrication

Page 3 EN

Table of contents

Assembly instructions

Information concerning EC Declaration of

Conformity and EC Declaration of Incorporation 4

Explanation of safety and informational symbols

and safety signal words 5

1. Safety instructions 7

1.1 Intended use 7

1.2 Authorized personnel 7

1.3 Electric shock hazard 8

1.4 System pressure hazard 8

1.5 Hydraulic pressure hazard 8

1.6 Explosion protection information 9

2. Lubricants 10

2.1 General information 10

2.2 Selection of lubricants 10

2.3 Approved lubricants 11

2.4 Lubricants and the environment 11

2.5 Lubricant hazards 12

3. Overview 13

4. Assembly 14

4.1 Setup and attachment 14

4.1.1 Assembly of the pumps FB

and FB in ATEX design 14

4.2 Port dimensions

4.2.1 Assembly drawing for FB/FB-ATEX 16

4.3 Electrical motor connection 18

4.3.1 FB motor ratings 19

4.3.2 FB-ATEX motor ratings 19

4.3.3 Assembly of the electric ﬁll level

switches 20

4.3.3 FB-ATEX Assembly of the electric

ﬁll level switches 21

4.3.5 Attaching ground connection to

FB-ATEX 22

4.4 Lubrication line connection 23

4.4.1 Assembly of the lubrication lines 23

4.5 Lubrication line arrangement 24

4.6 Note on the rating plate 25

Operating instructions

1. Safety instructions 28

2. Lubricants 28

3. Transport, delivery, and storage 29

3.1 Lubrication units 29

3.2 Electronic and electrical devices 29

3.3 General notes 29

3.4 Lifters 30

4. Assembly 31

4.1 Information on assembly 31

4.2 Assembly of FB multiline

pump units 31

4.3 Dismantling and disposal 31

5. Design and function 32

5.1 Pump operation 32

5.2 Pump element operation 33

6. Commissioning 34

6.1 Commissioning / recommissioning 34

6.2 Varying pump displacement 35

7. Shutdown and disposal 37

7.1 Temporary shutdown 37

7.2 Permanent shutdown 37

8. Maintenance 38

8.1 General information 39

8.2 Visual inspection 39

8.3 Removing a pump element 40

8.4 Installing a pump element 41

9. Malfunctions 44

9.1 Commissioning malfunctions 45

9.2 Operational malfunctions 46

9.3 Malfunctions on ﬁll level control 48

10. Technical data 49

10.1 FB and FB-ATEX multiline

pump unit 49

11. Accessories 50

12. Spare parts 52

12.1 Spare parts list for FB multline

pump unit 52

12.2 Spare parts list for FB-ATEX

multiline pump unit 54

Page 4

EN EC Declaration of Incorporation

EC Declaration of Incorporation according to Machinery Directive 2006/42/EC, Annex II Part 1 B

The manufacturer SKF Lubrication Systems Germany GmbH Hockenheim Plant, 2. Industriestr. 4, DE - 68766 Hockenheim hereby declares that the partly

completed machinery:

Designation: FB/FB-ATEX Multiline pump units

Type: FB*

Part no.: 767-* außer 767-030-*

Year of construction: See type identification plate

complies with the following basic requirements of the EC Machinery Directive 2006/42/EC at the time when first being launched in the market.

1.1.2 · 1.1.3 · 1.3.2 · 1.3.4 · 1.5.1 · 1.5.6· 1.5.8 · 1.5.9 · 1.6.1 · 1.7.1 · 1.7.3 · 1.7.4

The special technical documents were prepared following annex VII part B of this directive. Upon justifiable request, these special technical documents can be forwarded

electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the

manufacturer is the head of standardization; see manufacturer‘s address.

Furthermore, the following directives and harmonized standards were applied in the respective applicable areas:

2011/65/EU RoHS II

2014/30/EU Electromagnetic compatibility | Industry

Standard Edition Standard Edition Standard Edition Standard Edition

DIN EN ISO 12100 2011 DIN EN 60947-5-1 2010 DIN EN 61000-6-2 2006 DIN EN 61000-6-4 2011

DIN EN 809 2012 DIN EN 61131-2 2008 Amendment 2011 DIN EN 60947-5-1 2010

DIN EN 60204-1 2007 Amendment 2009 DIN EN 61000-6-3 2011

Amendment 2010 DIN EN 60034-1 2015 Amendment 2012

DIN EN 50581 2013 DIN EN 61000-6-1 2007

The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the

provisions of the EC Machinery Directive 2006/42/EC and any other applicable directives.

Hockenheim, den 17.10.2016

Jürgen Kreutzkämper

Manager R&D Germany

SKF Lubrication Business Unit

Stefan Schürmann

Manager R&D Hockenheim/Walldorf

SKF Lubrication Business Unit

Page 5 EN

Jürgen Kreutzkämper

Manager R&D Germany

SKF Lubrication Business Unit

EU Declaration of conformity following ATEX directive 2014/34/EU, annex X

The manufacturer SKF Lubrication Systems Germany GmbH Hockenheim Plant, 2. Industriestr. 4, DE - 68766 Hockenheim hereby declares that the apparatus

Designation: FB/FB-ATEX Multiline pump units

Type: FB*D4128*; FB*D4130*; FB*D4141*

Part numbers: 769-*; 767-*

Year of construction: See type identification plate

Explosion Protection Identification: II 2G c IIC T4 Gb => FB*D4128; FB*D4141 II 2D c IIIC T 125°C Db => FB*D4130

complies with the following basic safety and health requirements of ATEX directive 2014/34/EU and the safety and health requirements of machinery directive

2006/42/EC at the time when first being launched in the market.

1.1.2, 1.1.3, 1.3.2, 1.3.4, 1.5.1,·1.5.6, 1.5.8, 1.5.9, 1.6.1, 1.7.1, 1.7.3, 1.7.4

The special technical documents were prepared following:

 ATEX directive 2014/34/EU annex VIII (2) and stored at the named institute.

 Machinery directive 2006/42/EC, annex VII, part B was prepared.

We undertake to send this in electronic form to the respective authorities upon justifiable request. The authorized representative of technical documentation on behalf

of the manufacturer is the head of technical standardization. See manufacturer's address.

Furthermore, the following directives and harmonized standards were applied in the respective applicable areas:



 2011/65/EU RoHSII directive

 2014/30/EU EMC directive | Industry



Standard Edition Standard Edition Standard Edition Standard Edition

EN ISO 12100 2011 DIN EN 1127-1 2011 DIN EN 13463-1 2009 DIN EN 50581 2013

DIN EN 809 2012 DIN EN 60204-1 2007 DIN EN 13463-5 2011

The machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the previsions of

ATEX directive 2014/34/EU of machinery directive 2006/42/EC and any other applicable directives.

Hockenheim, 25/04/2016

EU Declaration of conformity

Stefan Schürmann

Manager R&D Hockenheim/Walldorf

SKF Lubrication Business Unit

Page 6

Informational symbols

Indicators used with safety instructions

and their meaning

Hazard symbols

Explanation of symbols

Explanation of safety and informational symbols and safety signal words

You will ﬁnd these symbols, which warn of

speciﬁc dangers to persons, material assets, or

the environment, next to all safety instructions

in these operating instructions.

Please heed these instructions and proceed

with special care in such cases. Please pass all

safety instructions to other users.

General hazard

DIN 4844-2-W000

Electrical voltage/current

Hot surface

Signal word Meaning

Danger! Danger of bodily injury

Warning! Risk of damage to property

and the environment

Note! Provides additional

information

Note

Prompts an action

Bullet list items

Points out other facts, causes, or

consequences

Provides additional information

Instructions placed directly on the machines/

grease lubrication pump unit, such as:

Arrow indicators

Labels for ﬂuid connections

must be followed and kept in fully legible

condition.

You are responsible!

Please read the assembly and operating

instructions thoroughly and follow the safety

instructions.

Danger of being drawn into machinery

DIN 4844-2-W008

DIN 4844-2-W026

BGV 8A

Slipping hazard

DIN 4844-2-W028

Warning of potentially explosive

atmosphere

DIN 4844-2-W021

Page 7 EN

Assembly instructions

1. Safety instructions

The operator of the described product

must ensure that the assembly instruc-

tions are read and understood by all

persons assigned with the assembly,

operation, maintenance, and repair of

the product. The assembly instructions

must be kept readily available.

Note that the assembly instructions

form part of the product and must

accompany the product if sold to a new

owner.

In addition to the assembly instructions,

statutory regulations and other general

regulations for accident prevention

and environmental protection must be

observed and applied.

1.2 Authorized personnel

Only qualified technical personnel may install,

operate, maintain, and repair the products de-

scribed in the assembly instructions. Qualified

technical personnel are persons who have

been trained, assigned, and instructed by the

operator of the final product into which the

described product is incorporated. Such per-

sons are familiar with the relevant standards,

rules, accident prevention regulations, and as-

sembly conditions as a result of their training,

experience, and instruction. They are qualified

to carry out the necessary actions and in do-

ing so recognize and avoid potential hazards.

The definition of trained personnel and the

prohibition against employing non-qualified

personnel are laid down in DIN VDE 0105 and

IEC 364.

The described product is manufactured in ac-

cordance with the generally accepted rules and

standards of industry practice and with occu-

pational safety and accident prevention regu-

lations. Risks may, however, arise from its us-

age and may result in physical harm to

persons or damage to other material assets.

Therefore the product may only be used in

proper technical condition and in observance

of the assembly instructions. In particular, any

malfunctions which may affect safety must be

remedied immediately.

1.1 Intended use

Pump units of SKF's FB series are used to supply

centralized lubrication systems in vehicles, sy-

stems and machines.

They deliver mineral oils or environmentally fri-

endly oils from ISO VG 46 and greases up to NLGI

Grade 3.

The technical data specifications in

Chapter 10 in the operating instructions must

be adhered to.

Only media approved for these types of pump

units may be used. Unsuitable media may re-

sult in pump unit failure and potentially severe

bodily injury and property damage. The

use of synthetic and biodegradable oils re-

quires prior approval from SKF Lubrication

Systems Germany GmbH.

Any other usage is deemed non-compliant

with the intended use.

Danger!

The protective earth connector must

always be connected. Ensure that the

contact is secure and that the connec-

tor diameter is adequate and standard-

compliant.

Warning!

Dangerous contact voltages may arise

on the unit if the protective earth con-

nector is not connected or is discon-

nected.

Page 8

EN Assembly instructions

1.4 System pressure hazard

Lubrication systems are pressurized

during operation. Centralized lubri-

cation systems must therefore be

depressurized before starting assembly,

maintenance or repair work, or any

system modiﬁcations or system repairs.

1.5 Hydraulic pressure hazard

The described product is pressurized

during operation. The product must

therefore be depressurized before

starting assembly, maintenance or

repair work, or any system modiﬁca-

tions or system repairs.

1.3 Electric shock hazard

Electrical connections for the described prod-

uct may only be established by qualified and

trained personnel authorized to do so by the

operator, and in observance of the local condi-

tions for connections and local regulations

(e.g., DIN, VDE). Serious injury or death and

property damage may result from improperly

connected products.

Danger!

Performing work on an energized

pump or product may result in serious

injury or death.

Assembly, maintenance and repair work

may only be performed on products

that have been de-energized by

qualiﬁed technical personnel. The

supply voltage must be switched off

before opening any of the product's

components.

Page 9 EN

Assembly instructions

1.6 Explosion protection information

Danger!

Only the FB pump models tested and

approved by SKF Lubrication Systems

Germany GmbH in accordance with

ATEX Directive 2014/34/EC are permit-

ted to be used in potentially explosive

areas. The relevant class of protection

is engraved on the pump's rating plate.

When ﬁlling lubricant into the pump,

make sure the lubricant is clean. The

reservoir must be ﬁlled in good time

(pay attention to ﬁll level monitoring).

The lubricant may only be ﬁlled via the

ﬁller socket G 12" on the pump ﬂange.

Lubricant may only be ﬁlled via the "res-

ervoir cover" if absolutely certain that no

potentially explosive atmosphere exists.

In case of overﬁlling, the excessive

amount of lubricant must be removed.

Make sure there is no potentially explo-

sive atmosphere when doing this.

The switching circuits of the ﬁll level

monitor must be supplied by an in-

trinsically safe circuit, e.g., through the

installation of an ATEX-compliant isolating

switch by the customer.

The unit must be grounded via a ground

connection. The customer must install

adequate overload protection for the

power consumption of the motor.

To avoid electrostatic discharge, lay

hydraulic connecting lines in corrosion-

resistant metal tubing, e.g., stainless steel

pipe.

When setting up the pump, make sure

the setup location is level and not subject

to vibrations or jolts.

During maintenance work, use only tools

intended for use in potentially explosive

spaces or else make certain that there is

no potentially explosive atmosphere pres-

ent.

The service life of the grease/oil lubrica-

tion pump is limited. It must therefore

undergo a function and leak test at regu-

lar intervals. Perform appropriate repairs

in the event of malfunctions, leaks, or

rust. Replace the pump if necessary.

The user must make sure through the

choice of the lubricant to be delivered that

no chemical reactions capable of serving

as ignition sources will occur in conjunc-

tion with the explosive atmospheres

expected.

The lubricant’s ignition temperature has

to be at least 50 Kelvin above the pump’s

maximum surface temperature (tempera-

ture class).

Prior to commissioning the FB-ATEX

multiline pump, the operator must have

performed all ATEX-relevant safety pre-

cautions and ATEX tests.

The tests must conform with the pre-

scribed standard.

Prior to commissioning the FB-ATEX

multiline pump, the operator must

have checked that there is no explosive

atmosphere in the vicinity of the FB-ATEX

multiline pump.

Page 10

EN Assembly instructions

2. Lubricants

2.1 General information

All products from SKF Lubrication

Systems Germany GmbH may be used

only for their intended purpose and in

accordance with the information in the

product's assembly instructions.

Intended use is the use of the products for the

purpose of providing centralized lubrication/

lubrication of bearings and friction points us-

ing lubricants within the physical usage limits

which can be found in the documentation for

the devices, e.g., assembly instructions/operat-

ing instructions and the product descriptions,

e.g., technical drawings and catalogs.

Hazardous materials of any kind, especially

the materials classified as hazardous by CLP

Regulation EC 1272/2008 may only be used

to fill SKF centralized lubrication systems and

components and deliv-ered and/or distributed

with the same after consulting with and re-

ceiving written approval from SKF.

No products manufactured by SKF Lubrication

Systems Germany GmbH are approved for use

in conjunction with gases, liquefied gases,

pressurized gases in solution, vapors, or such

fluids whose vapor pressure exceeds normal

atmospheric pressure (1013 mbar) by more

than 0.5 bar at their maximum permissible

temperature.

Other media which are neither lubricant nor

hazardous substance may only be fed after

consulting with and obtaining written approval

from SKF Lubrication Systems Germany GmbH.

SKF Lubrication Systems Germany GmbH

considers lubricants to be an component of

the system design which must be factored into

the selection of components and the design of

centralized lubrication systems. The lubricating

properties of the lubricants are critically im-

portant in these considerations.

2.2 Selection of lubricants

Observe the instructions from the

machine manufacturer regarding the

lubricants that are to be used.

Warning!

The amount of lubricant required at

a lubrication point is speciﬁed by the

bearing or machine manufacturer. It

must be ensured that the required

quantity of lubricant is provided to the

lubrication point. The lubrica-

tion point may otherwise not receive

adequate lubrication, which can lead to

damage and failure of the bearing.

The selection of a lubricant suitable for the lu-

brication task is made by the machine/system

manufacturer and/or the operator of the ma-

chine/system in cooperation with the lubricant

supplier.

When selecting a lubricant, the type of bear-

ings/friction points, the expected load during

operating, and the anticipated ambient condi-

tions must be taken into account. All economic

and environmental aspects must also be

considered.

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