SKF LINCOLN SP Manual de usuario

Version 01

951-170-234-EN

Assembly instructions

acc. to Machinery Directive 2006/42/EC

SP/FH single-piston grease lubrication pump

- 2 -

951-170-234-EN

Version 01

Jürgen Kreutzkämper

Manager R&D Germany

SKF Lubrication Business Unit

Stefan Schürmann

Manager R&D Hockenheim/Walldorf

SKF Lubrication Business Unit

EC Declaration of Incorporation acc. to Machinery Directive 2006/42/EC, Appendix II Part 1 B

The manufacturer, SKF Lubrication Systems Germany GmbH, Hockenheim Plant, 2. Industriestraße 4, DE - 68766 Hockenheim, hereby declares

the conformity of the partly completed machinery

Designation: Manually operated single-piston grease lubrication pump

Type: SP/FH

Item numbers: 764-X0X-XXXX

Year of manufacture: See rating plate

with the essential protection requirements of Machinery Directive 2006/42/EC at the time of placing on the market.

1.1.2 · 1.1.3 · 1.3.2 · 1.3.4 · 1.5.1 · 1.5.6 · 1.5.8 · 1.5.9 · 1.6.1 · 1.7.1 · 1.7.3 · 1.7.4

The technical documentation described in Annex VII, Part B of this Directive has been prepared. We undertake to transmit, in response to a reasoned request

by the national authorities, the special documents for this partly completed machine. The Head of Technical Standardization is the authorized representative

for the technical documentation. See the manufacturer information for the address.

Furthermore, the following Directives and (harmonized) standards were applied in the applicable areas:

Standard Edition

DIN EN ISO 12100 2011

DIN EN 809 2012

The partially completed machinery must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the

provisions of Machinery Directive 2006/42/EC and all other applicable Directives.

Hockenheim, 10/12/2016

EC Declaration of Incorporation

- 3 - 951-170-234-EN

Version 01

Masthead

Training

SKF conducts detailed training in order to

enable the maximum safety and efficiency.

SKF recommends taking advantage of this

training. For information, contact the rel-

evant SKF service address.

Warranty

The instructions do not contain any informa-

tion on the warranty. This can be found in

our General Terms and Conditions.

Disclaimer of liability

The manufacturer shall not be held liable for

damage resulting from:

○Improper usage, assembly, operation,

configuration, maintenance, repair, or

accidents

○Improper reaction to malfunctions

○Unauthorized modifications to the

product

○Intentional or gross negligence

○Use of non-original SKF spare parts

The maximum liability for loss or damage

resulting from the use of our products is

limited to the purchase price. Liability for in-

direct damage of any kind is excluded.

Masthead

Manufacturer

SKF Lubrication Systems Germany GmbH

Address of manufacturer plants

Headquarters

Walldorf Plant

Heinrich-Hertz-Str. 2-8

69190 Walldorf

Germany

Tel: +49 (0) 6227 33-0

Fax: +49 (0) 6227 33-259

Berlin Plant

Motzener Straße 35/37

12277 Berlin

Germany

Tel. +49 (0)30 72002-0

Fax +49 (0)30 72002-111

Hockenheim Plant

2. Industriestraße 4

68766 Hockenheim

Germany

Tel. +49 (0)62 05 27-0

Fax +49 (0)62 05 27-101

E-mail: Lubrication-germany@skf.com

www.skf.com/lubrication

- 4 -
951-170-234-EN
Version 01
EN Table of contents
Table of contents
Masthead.....................................................................................................3
Explanation of symbols and signs ...............................................................6
Safety instructions.........................................................................8
1 General safety instructions....................................................................8
2 General behavior when handling the product .....................................8
3 Intended use............................................................................................9
4 Foreseeable misuse................................................................................9
5 Modifications to the product.................................................................. 9
6 Inspections prior to delivery .................................................................. 9
7 Failure to comply with safety instructions............................................9
8 Notes on the rating plate .....................................................................10
9 Note on CE marking..............................................................................11
10 Persons authorized to use the product ..............................................11
10.1 Operator...........................................................................................11
10.2 Qualified mechanic .........................................................................11
11 Instruction of outside fitters ................................................................11
12 Provision of personal protective gear.................................................11
13 Operation...............................................................................................12
14 Transport, assembly, maintenance, malfunction, repair, 
 shutdown, disposal ...............................................................................12
15 Initial commissioning, daily startup ....................................................13
16 Cleaning .................................................................................................13
17 Residual risks ........................................................................................13
Lubricants................................................................................... 14
1 General information .............................................................................14
2 Selection of lubricants..........................................................................14
3 Material compatibility...........................................................................15
4 Aging of lubricants................................................................................15
Overview, functional description ................................................ 16
1 SP/FH components...............................................................................16
2 SP/FH operation ...................................................................................17
2.1 Without pressure relief valve (pump designs A2/A4)..................17
2.2 With pressure relief valve (pump designs A1/A3) .......................18
Technical data ............................................................................. 19
1 Technical data........................................................................................19
2 Order code/pump designs....................................................................20
Delivery, returns, storage ........................................................... 21
1 Delivery..................................................................................................21
2 Return shipment...................................................................................21
3 Storage...................................................................................................21

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Version 01
EN
Table of contents
Assembly..................................................................................... 22
1 General information .............................................................................22
2 Assembly location .................................................................................22
2.1 Surface.............................................................................................22
3 Minimum mounting dimensions.........................................................23
4 Mounting equipment............................................................................23
5 Mounting the single-piston grease lubrication pump ......................24
5.1 Installation example for a single-piston grease lubrication 
 pump with progressive feeder and angle bracket.......................25
6 Connect the lubricant line ....................................................................26
7 Mounting the lubricant line to the single-piston grease 
 lubrication pump...................................................................................27
8 Filling with lubricant .............................................................................27
9 Venting...................................................................................................27
Commissioning ........................................................................... 28
1 Inspections before commissioning .....................................................28
2 Inspections during commissioning .....................................................28
3 SP/FH with pressure relief valve (A1/A3) ...........................................29
3.1 Lubrication process ........................................................................29
3.2 Pressure relief .................................................................................29
3.3 Pressure relief time ........................................................................29
4 SP/FH without pressure relief valve (A2/A4) .....................................29
Operation.................................................................................... 30
1 Fill level control .....................................................................................30
2 Top up lubricant ....................................................................................30
Cleaning ...................................................................................... 31
1 Cleaning agents.....................................................................................31
2 Exterior cleaning ...................................................................................31
3 Interior cleaning....................................................................................31
Maintenance ............................................................................... 32
Malfunctions ............................................................................... 33
Repairs........................................................................................ 33
Shutdown, disposal .................................................................... 34
1 Temporary shutdown ...........................................................................34
2 Permanent shutdown, disassembly ...................................................34
3 Disposal..................................................................................................34
Spare parts, accessories............................................................. 35
1 Spare parts for SP/FH06...A1/A2/A3/A4 ...........................................35
1.1 Spare parts for SP/FH 0,6M1A4035 
 (material number 764-200-4037) .............................................38
1.2 Spare parts for SP/FH 0,6M1A4033 
 (material number 764-200-4035) .............................................40
2 Accessories ............................................................................................42
2.1 Accessories for lubrication line connection..................................42
2.2 Other accessories............................................................................42

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951-170-234-EN

Version 01

EN Explanation of symbols, signs, and abbreviations

Explanation of symbols and signs

General warning Crushing hazard Risk of slipping Risk of electrical shock

Unlock the product General notes

Unauthorized persons must be

kept away Disposal, recycling

Warning level Consequence Probability Symbol Meaning

DANGER Death, serious injury Immediate lChronological instructions

WARNING Serious injury Possible ¡Bullet list items

CAUTION Minor

injury Possible Indicates the requirements that must be met for the actions

described in the following

IMPORTANT NOTE Property damage Possible üRecommended procedure

- 7 - 951-170-234-EN

Version 01

Explanation of symbols, signs, and abbreviations

Abbreviations and conversion factors

approx. approximately °C degrees Celsius °F degrees Fahrenheit

i.e. that is K Kelvin Oz. ounce

incl. including N Newton fl. oz. Fluid ounce

min. minimum h hour in. inch

max. maximum s second psi pound per square inch

min minute d day sq.in. square inch

etc. et cetera Nm Newton meter cu. in. cubic inch

e.g. for example ml milliliter mph miles per hour

kW kilowatt ml/d milliliters per day rpm revolutions per minute

U voltage ccm cubic centimeter gal. Gallon

R Resistance mm millimeter lb. pound

I current intensity l liter hp horsepower

V volt db (A) sound pressure level kp kilopound

Wwatt > greater than fpsec feet per second

AC alternating current < less than Conversion factors

DC direct current ± plus minus Length 1 mm = 0.03937 in.

A ampere Ø diameter Area 1 cm² = 0.155 sq.in.

Ah ampere hour kg kilogram Volume 1 ml = 0.0352 fl.oz.

Hz Frequency (Hertz) RH relative humidity 1 l = 2.11416 pints (US)

NC normally closed contact ≈approximately Dimensions 1 kg = 2.205 lbs

NO normally open contact = equal to 1 g = 0.03527 oz.

% percent Density 1 kg/cm³ = 8.3454 lb./gal(US)

‰ per mil (thousandth) 1 kg/cm³ = 0.03613 lb./cu.in.

≥greater or equal Force 1 N = 0.10197 kp

≤less or equal Pressure 1 bar = 14.5 psi

mm2square millimeter Temperature °C = (°F-32) x 5/9

rpm Revolutions per minute Power 1 kW = 1.34109 hp

Acceleration 1 m/s² = 3.28084 ft./s²

Speed 1 m/s = 3.28084 fpsec

1 m/s = 2.23694 mph

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951-170-234-EN

Version 01

EN 1. Safety instructions

1. Safety instructions

1.1 General safety instructions

○The operator must ensure that the in-

structions are read by all persons tasked

with working on the product or who

supervise or instruct such persons. The

operator must also ensure that the staff

fully understands the content of the in-

structions. Putting the products into op-

eration or operating them without having

read the instructions is prohibited.

○Retain the instructions for further use.

○The products described here were

manufactured according to the state of

the art. Risks may, however, arise from

non-compliant usage and may result in

personal injury or damage to material

assets.

○Any malfunctions which may affect safety

must be remedied immediately. In ad-

dition to these instructions, the statu-

tory regulations for accident prevention

and environmental protection must be

observed.

1.2 General behavior when handling the

product

○The product may only be used in aware-

ness of the potential dangers, in proper

technical condition, and according to the

information in this manual.

○Familiarize yourself with the functions

and operation of the product. The speci-

fied assembly and operating steps and

their sequences must be observed.

○Any unclear points regarding proper con-

dition or correct assembly/operation must

be clarified. Operation is prohibited until

issues have been clarified.

○Unauthorized persons must be kept away

○Wear personal protective equipment.

○All safety regulations and in-house in-

structions relevant to the particular activ-

ity must be observed.

○Responsibilities for different activities

must be clearly defined and observed.

Uncertainty seriously endangers safety.

○Protective and safety mechanisms must

not be removed, modified, nor disabled

during operation and must be checked

for proper function and completeness at

regular intervals.

○If protective and safety mechanisms must

be removed, they must be reinstalled

immediately following conclusion of work

and then inspected for proper function.

○Any malfunctions that occur must be

resolved according to responsibility. The

supervisor must be notified immediately

in case of malfunctions outside one's in-

dividual scope of responsibility.

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Version 01

1. Safety instructions

1.3 Intended use

Feed lubricants only in compliance with the

specifications, technical data, and limits pre-

sented in this manual.

Usage is permitted exclusively in the context

of commercial or business activity by profes-

sional users.

1.4 Foreseeable misuse

Any usage of the product other than as

specified in this manual is strictly prohibited.

Particularly prohibited are:

○Use outside the specified operating tem-

perature range

○Use of non-specified equipment

○Use in areas with aggressive, corrosive

substances (e.g., high ozone loads)

○Use in areas with damaging radiation

(e.g., ionizing radiation)

○Use to feed, forward, or store hazardous

substances and mixtures as defined in

Annex I Part 2-5 of the CLP Regulation

(EC 1272/2008) that are marked with

hazard pictograms GHS01-GHS06 and

GHS08.

○Use to feed / forward / store gases, lique-

fied gases, dissolved gases, vapors, or

fluids whose vapor pressure exceeds nor-

mal atmospheric pressure (1013 mbar)

by more than 0.5 bar at their maximum

permissible operating temperature

1.5 

Unauthorized modifications and changes

can have an unpredictable effect on safety.

Unauthorized modifications and changes are

therefore prohibited.

1.6 Inspections prior to delivery

The following tests were performed prior to

delivery:

○Safety and functional tests

In addition to this manual, the following

documents must be observed by the respec-

tive target group:

○Operational instructions, approval rules

○The safety data sheet of the lubricant

used

If necessary:

○Project planning documents

○Instructions for other components for

setting up the centralized lubrication

system

○Other relevant documents for integration

of the product into the main machine,

system

1.7 Failure to comply with safety

instructions

Failure to comply with the safety instructions

may nullify any claims for compensation for

damages.

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951-170-234-EN

Version 01

EN 1. Safety instructions

1.8 Notes on the rating plate

The rating plate provides important data such as the item number, product designation including order code*, product serial number, and the

production date.

The rating plate is located on the front side of the product. To avoid loss of this data in case a rating plate becomes illegible, these required

characteristics of the pump should be entered below in the manual.

Made in Germany

SKF Lubrication Systems Germany GmbH

764-000-0004

Schmierpumpe SP/FH 0,6M1A2

731

26/16

Example rating plate

Product serial number:

Item number:

Order code: Production date:

*see Chapter 4.2, “Order code/pump designs”

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