Simplicity 2000 Series Manual de usuario

Installation

Instructions

2000 RPM Rear PTO

Mfg. No.

1692891

For Legacy /2000 /2900 Series Garden Tractors

Figure 1. Install O-Rings

A. Mounting Plate Alignment Pins

B. O-Rings

WARNING

Before beginning installation, engage the parking

brake, shut the PTO off, turn the ignition off, and

remove the key.

ASSEMBLY

1. Install the two o-rings (B, Figure 1) on the mounting

plate alignment pins (A)

2. Grease the front and back bearing grease zerks

(see Figure 2).

This kit equips

Legacy/2000/2900

Series tractors

with a 2000 RPM rear PTO.

Figure 2. Grease Bearings

Grease Front

and Back

Bearing

Grease Zerks

INSTALLATION

install PTO Box

1. Remove the rear bumper and mounting hardware.

2. Remove the set screw (A, Figure

*from

the hydro

pump shaft and fan assembly.

NOTE: For easier access to the set screw (A, Figure 3),

remove the

capscrew

(B, Figure 3) retaining the fan, and

remove the fan.

3. Remove the fan and shaft assembly from the output Figure 3. Remove Hydro Fan

Shaft Assembly

shaft.

A. Setscrew

Capscrew

Installation Instructions

2000 RPM Rear PTO

4. Attach the mounting plate (A, Figure 4) to the trans-

mission using two socket-head capscrews (B) as

shown. Torque capscrews to 60-65 ft. Ibs. DO NOT

over-torque. Be sure the alignment pins and O-rings

are facing toward the back of the tractor.

5. Grease the hydro pump output shaft with lithium

grease.

6. Align the input shaft of the PTO box with the output

shaft of the hydro pump and slide the PTO box into

position (see Figure 5). Be sure to push the PTO box

fully into position so that the alignment pins support

the weight of the box; DO NOT allow the hydro pump

output shaft to support the full weight of the PTO box.

7. Secure the PTO box to the mounting plate (A, Figure

5) using two 1/2-13x i-1/4 capscrews (B), lock wash-

ers (C), and nylon locknuts (D).

8. Secure the PTO box to the transmission using one

1/2-13x i-3/4 capscrew (E, Figure 5) and lockwasher

(C). Torque to 60-65 ft. Ibs. DO NOT over-torque.

9. Remove the fill level plug (G, Figure 5) and oil fill plug

(FL

iO.Add SAE 30 weight engine oil to the fill fitting until oil

runs out of the fill level hole. The PTO box oil capaci-

ty is approximately 16

(i/2

quart).

11. Reinstall the fill level and oil fill plugs.

Figure 4. Attach Mounting Plate

A. Mounting Plate

112-13

l-314

Socket Head Capscrews

Figure 5. Mount and Secure PTO Box

A. Mounting Plate

B. 1/2-13x

t-114

Capscrew

C. Lo&washer

D. Locknut

E. l/2-13

l-3/4

Capscrew

F. Fill Plug

G. Fill Level Plug

2000 RPM Rear PTO

Installation Instructions

Install Rear PTO Switch

1. Using the template (A, Figure 6) and a scratch awl,

scribe the switch hole pattern into the lower left cor-

ner of the dashboard as shown.

2. Drill out the corners,of the area to be cut out.

3. Cut the plastic dashboard along the scribed pattern.

BE CAREFUL NOT TO CUT AWAY TOO MUCH

MATERIAL. If the hole is made too large, the switch

will pull out of the dashboard. Excess material can

be easily removed with a flat file.

NOTE:

you should accidentally remove too much

material, the template can be used as a switch mounting

p/ate,

Remove an additional l/16” of material from the

hole and secure the template to the dashboard using two

10-32x

l/2

truss head screws, washers, and nuts.

4. Install the switch into the dashboard. Test the fit by

activating the,switch several times.

Connect Wiring

1. Locate the rear PTO switch plug on the main wiring

harness behind the dashboard. Remove the jumper

(A, Figure 7) from the harness plug and connect the

harness to the rear PTO switch.

2. Connect the rear electric PTO clutch to the plug (A,

Figure 8) located on the rear wire harness under the

right rear wheel well.

Burnish PTO Clutch

After installing the PTO box and the attachment to be

used with the PTO box, the electric clutch must be bur-

nished. The purpose of burnishing the electric clutch is

to burn off coatings on parts that are there to prevent

corrosion before initial use. Burnishing is necessary to

assure correct stopping times.

1. Select a safe area to operate the PTO. With the

parking brake engaged, the PTO switch disengaged,

and an operator in the seat, start the tractor engine.

Run the engine at full throttle.

2. Engage the PTO switch and run the attachment for

fifteen seconds. Disengage the PTO switch and wait

for the PTO to stop. ‘.

3. Repeat step 2 ten times.

Figure 6. Switch Template

A. Switch Hole Template

Figure 7. Connect PTO Switch

A. Jumper

Seat Deck Removed

Figure 8. PTO Clutch Plug Location

A. PTO Clutch Plug

2000 RPM Rear PTO

Installation Instructions

REFNO. PARTNO.

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QTY.

;

DESCRIPTION

Bearing

Taptite Screw, 5/l 6-l 8 x 1

O-Ring, 1.610 ID

0-Rina.

,989

Spa&r’

Sprocket Assy, 19 Tooth

;C;in,

#40-2

x 46 Pitches

Shaft Assy

Flex Coupling

Locknut,

5/16-18

Washer,

5/i

Spacer

Capscrew, 5/l 6-l 8 x I

-I/4

Capscrew, 5/i 6-18 x 2

Washer,

11132x

1-114x

118

Bushing

Hub Assy

Capscrew,

3/8-18

x 2

Washer,

13132

Electric Clutch

Spacer

Shaft Assy

Grease

Fittino

Fan -

Taptite Screw, #10-24x

l/2

Taptite Screw, 3/8-16x 1

Bearing-Flange

0-Rina. 2.238

O-F&;

1.372 ID

Shaft

Key,1/4x1/4xl-l/2

Spacer

Sprocket Assy, 34 Tooth

Spring Lock Kit

Plate Assy

Nut, l/2-13

Lockwasher,

l/2

Capscrew, 1/2-13x

l-114

Capscrew, 1/2-13x l-3/4

Socket Hd. Capscrew, 1/2-l 3 x l-3/4

O-Ring

Pipe Plug,

318

Elbow,

3/8

NPT

Pipe Plug,

l/4

NPT, Square Hd

Case Assy

Taptite Screw,

5/16-18

l/2

‘. Cover Assy

Bushing, Rubber

Breather Assy

Retaining Ring

Switch Mounting Template

Truss Hd. Screw, #IO-32 x

l/2

Washer

Nut, #IO-32

*Not Shown

Installation Instructions

NOTES

2000 RPM Rear PTO

MANUFACTURING, INC.

500 NSpring Street /PO BOX 997

Port Washington, WI 53074.0997 USA

Form No. 1719589-01

Rev.

30998

2oo-2Ls~-oL-A7-s”A

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