Sifam Tinsley ST 301 ATS Manual de usuario

Page 1/44

GENSET CONTROLLER

Automatic Transfer Switch

Instruction Manual

ST 301 ATS

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INDEX

1- GENERAL REQUIREMENTS AND INSTALLATION ...................................................................................................................... 3

1- 1 General notes....................................................................................................................................................................................................... 3

1- 2 Dimensions........................................................................................................................................................................................................... 3

1- 3 Hardware ratings................................................................................................................................................................................................. 4

1- 4 Electrical Installations........................................................................................................................................................................................ 5

1- 4.1 Drawing....................................................................................................................................................................................................................................................5

1- 4.2 Connections............................................................................................................................................................................................................................................6

1- 5 Operation modes................................................................................................................................................................................................ 7

1- 5.1 Automatic mode....................................................................................................................................................................................................................................7

1- 5.2 Manual mode..........................................................................................................................................................................................................................................7

1- 5.3 Reset mode.............................................................................................................................................................................................................................................7

1- 5.4 Test mode................................................................................................................................................................................................................................................7

1- 5.5 Alarms.......................................................................................................................................................................................................................................................7

1- 6 Equipment Overview.......................................................................................................................................................................................... 8

1- 7 Display pages....................................................................................................................................................................................................... 9

1- 7.1 Navigation diagram..............................................................................................................................................................................................................................9

1- 7.2 Navigation cursors and ﬁrst activation.......................................................................................................................................................................................10

1- 7.3 Display pages - Mains.......................................................................................................................................................................................................................11

1- 7.4 Display pages - Genset.....................................................................................................................................................................................................................11

1- 7.5 Display pages - Engine.....................................................................................................................................................................................................................12

1- 7.6 Display pages - Hours.......................................................................................................................................................................................................................12

1- 7.7 Display pages - Events log..............................................................................................................................................................................................................12

1- 7.8 Display pages - System....................................................................................................................................................................................................................12

1- 7.9 Clock and warranty.............................................................................................................................................................................................................................13

1- 8 Connection via RS485 with Genset controller............................................................................................................................................ 14

2- PROGRAMMING MENUS.................................................................................................................................................................. 15

2- 1 Navigation chart - Global Setup..................................................................................................................................................................... 15

2- 2 Navigation instructions................................................................................................................................................................................... 16

2- 3 M1 - Mains setup................................................................................................................................................................................................ 17

2- 4 M2 - Alternator setup........................................................................................................................................................................................ 18

2- 5 M3 - Engine setup.............................................................................................................................................................................................. 19

2- 6 M4 - General setup............................................................................................................................................................................................ 20

2- 6.1 M4.1 - Display setup..........................................................................................................................................................................................................................20

2- 6.2 M4.2 - Clock setup..............................................................................................................................................................................................................................20

2- 6.3 M4.3 - Test setup.................................................................................................................................................................................................................................21

2- 6.4 M4.4 - Security setup.........................................................................................................................................................................................................................22

2- 7 M5 - Alarms list.................................................................................................................................................................................................. 23

2- 7.1 M5 - Alarms default parameters....................................................................................................................................................................................................24

2- 7.2 M5 - Alarms description...................................................................................................................................................................................................................25

2- 8 M6 - Special functions...................................................................................................................................................................................... 26

2- 8.1 M6.1 - EJP..............................................................................................................................................................................................................................................26

2- 8.2 M6.2 - Start by mains kW.................................................................................................................................................................................................................27

2- 8.3 M6.3 - Dummy load.............................................................................................................................................................................................................................27

2- 8.4 M6.4 - TPS.............................................................................................................................................................................................................................................28

2- 8.5 M6.5 - Hours..........................................................................................................................................................................................................................................28

2- 9 M7 - Connectivity............................................................................................................................................................................................... 29

2- 9.1 M7.1 - Serial port setup.....................................................................................................................................................................................................................29

2- 9.2 M7.2 - GSM Setup...............................................................................................................................................................................................................................30

2- 9.3 M7.3 - Datalogger................................................................................................................................................................................................................................33

2- 10 M8 - IO setup.................................................................................................................................................................................................... 34

2- 10.1 M8.1 - Input setup.............................................................................................................................................................................................................................34

2- 10.2 M8.2 - Output setup.........................................................................................................................................................................................................................35

2- 10.3 M8.3 - Input type...............................................................................................................................................................................................................................37

2- 10.4 M8.4 - Output type............................................................................................................................................................................................................................37

2- 10.5 M8.5 - Calibration.............................................................................................................................................................................................................................37

2- 10.6 M8.6 - Expansion..............................................................................................................................................................................................................................38

2- 11 - Modbus RTU................................................................................................................................................................................................... 39

2- 11.1 General notes....................................................................................................................................................................................................................................39

2- 11.2 Genset Controller Conﬁguration.................................................................................................................................................................................................39

2- 11.3 Modbus commands available......................................................................................................................................................................................................39

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1- GENERAL REQUIREMENTS AND INSTALLATION

1- 1 General notes

WARNING!

Carefully read the manual before the installation or use.

This equipment is to be installed by qualiﬁed personnel, complying to current standards, to avoid damages or safety hazards.

Before any maintenance operation on the device, remove all the voltages from measuring and supply inputs.

Products illustrated herein are subject to alteration and changes without prior notice.

Technical data and descriptions in the documentation are accurate, to the best of our knowledge, but no liabilities for errors, omissions or

contingencies arising there from are accepted.

A circuit breaker must be included in the electrical installation of the building. It must be installed close by the equipment and within easy reach

of the operator. It must be marked as the disconnecting device of the equipment: IEC /EN 61010-1 § 6.12.2.1.

Clean the instrument with a soft dry cloth; do not use abrasives, liquid detergents or solvents.

1- 2 Dimensions

Genset cut-oﬀdimensions and its total dimensions are as shown below.

NOTE!

Inform the manufacturer the general identiﬁcation data reported on the label, before asking for technical

speciﬁcations or information about the equipment.

182 mm

245 mm

40 mm

Cut-oﬀdimensions:

220 x 160 mm

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1- 3 Hardware ratings

GENERAL CHARACTERISTICS

Rated voltage Vdc 12Vdc (24Vdc)

Allowed Vdc from 6Vdc to 33Vdc

Rated voltage Vac 400 Vac

Allowed Vac Up to 500 Vac

Allowed frequency From 45 to 75 Hz

Max consumption with backlight 250 mA

Temperature range

-30 °C + 70 °C (electric)

-20 °C + 70 °C (display)

-40 °C + 70 °C (storage)

DISPLAY 128x64 px ; 66x33mm

DIGITAL INPUTS

N° 5

STATIC OUTPUT

N° 6 (2x4A ; 4x2A)

SERIAL COMMUNICATION INTERFACE

Interface type Serial RS -232

Cable length < 3 m

Baud rate Up to 115200 bps

Interface type Serial RS485

Baud rate Up to 115200 bps

CONTACTORS RELAYS

N° outputs 2

Type of contacts 1x N.O. genset contactor - 1x N.C. mains contactor

Contatcs capacity 8 A / 250 VAC

LOAD CURRENTS INPUT

N° 3

Measure range Up to 5A

VOLTAGE INPUTS

N° 8

Input type Resistive coupling

Rated voltage 230 Vac (L-N) - 400 Vac (L-L)

Measure range TRMS from 0 to 300 Vac (L-N) - from 0 to 500 Vac (L-L)

ACTIVE POWER MEASURE

Measure type Instant power integration

HARDWARE

N°Keys 13

N°LED 10

STANDARD REFERENCE

EN55011

EN55016-2-1

EN55016-2-3

EN60068-2-1

EN60068-2-2

EN60068-2-27

EN60068-2-30

EN60068-2-6

EN61000-4-2

EN61000-4-3

EN61000-4-4

EN61000-4-5

EN61000-4-6

EN61000-4-8

EN61000-6-2

EN61000-6-4

HBV Bureau Veritas NR320

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1- 4 Electrical Installations

1- 4.1 Drawing

Warning! Before inserting the plugs and supply the board, make sure that the connections strictly comply with the wiring

diagram below.

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1- 4.2 Connections

J1 – Genset AC voltage and contactors

1.1 - Mains contactor output (NC)

1.2 - Mains contactor output (NC)

1.3 - Genset contactor output (NO)

1.4 - Genset contactor output (NO)

1.5 - Genset voltage phase 1

1.6 - Genset voltage phase 2

1.7 - Genset voltage phase 3

1.8 - Neutral

J2 – Mains AC voltage

2.1 - Mains voltage phase 1

2.2 - Mains voltage phase 2

2.3 - Mains voltage phase 3

2.4 - Neutral

J5 – Supply and Outputs

5.1 - Battery negative

5.2 - Battery positive

5.3 - Common positive for the relay outputs

5.4 - Programmable output (default – Start)

5.5 - Programmable output (default – Faulty start)

5.6 - Not used

5.7 - Not used

5.8 - Programmable output (default – Global alarm #1)

5.9 - Programmable output (default – Auto mode)

5.10 - Programmable output (default – Manual mode)

5.11 - Programmable output (default – Siren)

RS232 - Communication ports

RS232 - connection of a remote device

J8 - RS485 port

1- Shield

2- A

3- B

4- Termination resistor

J3 – Genset AC current

3.1 - Genset current I1

3.2 - Genset current I2

3.3 - Genset current I3

3.4 - CT common

J4 – Digital inputs

4.1 - Gnd

4.2 - Gnd

4.3 - Gnd

4.4 - Programmable digital input (default – Electrical Trip)

4.5 - Programmable digital input (default – Ground protection)

4.6 - Programmable digital input (default – Remote start)

4.7 - Programmable digital input (default – Remote stop)

4.8 - Programmable digital input (default – Ext. GE protection)

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1- 5 Operation modes

At the power on, the Genset is in reset mode. With the buttons you can choose the functioning mode you prefer.

1- 5.1 Automatic mode

Push the AUT button to select this functioning mode.

In case of mains failure the remote start output (J5.4) is activated and is de-activated in the presence of the same. This is the standard logic. It’s

also possible to activate the remote start output in special conditions. For more information see the special functions menu M6.

1- 5.2 Manual mode

In this operative mode, to turn-on the generator (activating the remote start output) you must press KG button. With engine running, you can

manually command the transfer switching with KG and KR buttons. KR, besides transferring the load on mains side, turns oﬀ the generator.

Pressing and releasing quickly the KR button, KG is opened and the remote start output is deactivated after the cooling time; keeping pressed for 3

seconds KR button, KG is opened and the generator is stopped immediately.

1- 5.3 Reset mode

The remote start output cannot be activated. If the mains is available it is connected to the load. If you select Reset mode, the alarms are reset and

the remote start output is deactivated. If the cause of the alarm remains, the cause is still present. Push the RESET button to select this functioning

mode.

1- 5.4 Test mode

Manual test: Press the TEST button: the remote start output is activated to test the genset for a programmable time.

a) If activated during MAN mode, the load switching can be controlled only by KG and KR buttons, even if the mains is faulty. Disabling the test (or

after the test time), the controller returns to the previous operation mode.

b) If activated during the AUT mode, the test can be made with or without load, depending on the programming of the test setup (see menu M4.3).

Automatic test: If you programmed an automatic test (see menu M4.3), it will run only if you are in automatic mode. The test can be made with or

without load, depending on the programming of the test setup (see menu M4.3).

1- 5.5 Alarms

In case of alarm, the display shows its description. If more diﬀerent alarms are detected, they appear individually in sequence. For each alarm it is

available a message that can help to identify the source of the problem. The alarm reset can be made by pressing the RESET button; by this, the

alarm is deleted and the genset goes in Reset mode, preventing accidental generator starting attempts. If the alarm, after reset, still remains on the

display, the cause of the alarm is not removed.

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1- 6 Equipment Overview

POS. NAME DESCRIPTION

A Display Backlighted display that shows all functions, measures and alarms about the generator and the mains.

Automatically the backlight turns oﬀ, and it turns on again when you press a button.

B AUT Button to select the automatic mode.

C TEST Button to select the test mode.

D RESET To activate reset/OFF mode. In this operative mode the remote start output is deactivated and the alarms

are deleted. If the cause of the alarm persists, the alarm will appear again.

E KG Key control to activate the remote start output (only in manual mode). With engine running, and in manual

test mode, this button permits to manage the generator contactor.

F Menu To enter the programmation menu. Inside the menus, it’s used as a button “back” or “esc”.

G KG state led Led that indicates if KG is closed (led on) or open (led oﬀ).

H KR state led Led that indicates if KR is closed (led on) or open (led oﬀ).

I Help From the main page of the menu, it permits to go directly to the active alarms page, if at least one alarm is

present.

J KR

Key control to deactivate the remote start output (only in manual mode). If it’s pressed and released

quickly, it deactivates the output after the cooling time; if it’s pressed for 3 seconds, it deactivates the

output immediately. In manual test mode, this button permits to manage the mains contactor.

K MAN Button to select the manual mode.

L Navigation drive

Navigation drive composed by 4 arrows to scroll through the pages (left and right arrows) and increase or

decrease the parameters inside the programmation menus. It contains also a special button “i”, to select

an element on the screen or edit a parameter and conﬁrm the new value. See paragraph 1.8.1 for more

information about the navigation of the display pages, and paragraph 2-2 for more information about the

navigation through the menus.

M Mains state led

It shows if the mains status:

led OFF if mains not detected

led blinking if mains detected outside limits

led ON if mains is within limits after delay

N Generator state led

It shows the status of the generator:

led OFF if genset is not detected

led blinking if genset is running but not within limits

led ON if genset is within limits after delay

O General alarm led It blinks if a stopping alarm is present. It remains ON if an alarm enabled as global alarm 1 is present.

P Battery state led It turns on when the board is supplied.

GF J

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1- 7 Display pages

1- 7.1 Navigation diagram

When you turn on the board, you will see the logo page. Then you will be in the mains stand-by page. When you start the generator, you will go in

the genset stand-by page. When you stop the engine you will return automatically to the mains stand-by page. With the left and right arrows, you

can move through the diﬀerent sections, and with the up and down arrows you can scroll the pages of the selected section. Pressing the “i” button

from navigation pages, you can go to the status and alarm page. Here you can see the organization diagram of the display pages.

Notes:

Pages Mains 1,2,3,4 are shown only if parameter M in menu M1 is set to

“Three-phase”.

Pages Genset 1,2,3,4 are shown only if parameter M in menu M2 is set to

“Three-phase”.

Page Engine is shown only if the communication with genset is enabled inside

menu M7.1

START

DOWN

ARROW

Logo

5 sec

STOP

MAINS 1 GENSET 1

HOURS EVENTS I/O

DIGITAL

MAINS 2

MAINS 3

MAINS 4

kWh

GENSET 2

GENSET 3

GENSET 4

kWh

I/O

ANALOG

DATASYS

Generator

STARTING

Stop OK

STOPPING

MAINS

STANDBY

LEFT ARROW

RIGHT ARROW

ARROW

EXPANSION

INPUTS

EXPANSION

OUTPUTS

MAINS

STANDBY

GENSET

SUMMARY

ALARMS

CLOCK /

WARRANTY

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1- 7.2 Navigation cursors and ﬁrst activation

The cursors on the upper side and left side of the display indicate the position of the page inside the navigation diagram: the left and right

arrows move the page along with horizontal cursor.

The left arrow button allows to return back to the previous section: in this case from the generator pages to the mains pages.

If the vertical cursor is available on display it’s possible to use up and down arrow buttons to see more pages for the section: in this case from

the mains measure #1 to mains measure #2.

With up arrow button you can return to the previous page of the section. Inside the main page there is also the horizontal cursor which means

that the left and right arrow buttons are available.

When the controller is activated for the ﬁrst time, the language selection screen will appear. If a language diﬀerent from “DEFAULT ” is selected,

this screen will not appear anymore at the next start up.

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