Siemens SINUMERIK 840D Manual

Operator’s Guide 03/2004 Edition

sinumerik

SINUMERIK 840D/810D

HMI Embedded

SINUMERIK 840D/810D

HMI Embedded

03.04 Edition

Operator's Guide

Introduction 1

Operator Components/

Operating Sequences

Operating Example 3

Machine

Operating Area

Parameters

Operating Area

Program

Operating Area

Services

Operating Area

Diagnosis

Operating Area

Start-Up

Operating Area

Service 10

Appendix A

Valid for

Control Software version

SINUMERIK 840D powerline 7

SINUMERIK 840DE powerline (export version) 7

SINUMERIK 840Di 3

SINUMERIK 840DiE (export version) 3

SINUMERIK 810D powerline 7

SINUMERIK 810DE powerline (export version) 7

SINUMERIK® Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" columns.

Status code in the "Remarks" column:

A .... New documentation.

B .... Unrevised reprint with new Order No.

C .... Revised edition with new status.

Edition Order No. Remarks

02.01 6FC5298-6AC00-0BP0 A

11.01 6FC5298-6AC00-0BP1 C

11.02 6FC5298-6AC00-0BP2 C

03.04 6FC5298-6AC00-0BP3 C

Trademarks

SIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIKand SIMODRIVEare registered

trademarks of Siemens AG. The other designations in this publication may also be trademarks, the use of

which by third parties may constitute copyright violation.

Additional information is available on the Internet under:

http://www.siemens.com/motioncontrol

This publication was produced with with WinWord V 7.0

and Designer V 4.0.

Other functions not described in this documentation might be

executable in the control. This does not, however, represent an

obligation to supply such functions with a new control or when

servicing.

We have checked that the contents of this documentation correspond

to the hardware and software described. Nonetheless, differences

might exist and therefore we cannot guarantee that they are completely

identical. The information contained in this document is, however,

reviewed regularly and any necessary changes will be included in the

next edition. We welcome suggestions for improvement.

Subject to change without prior notice

Order No. 6FC5298-6AC00-0BP3

Printed in Germany

Siemens Aktiengesellschaft

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Preface

Structure of the

documentation

The SINUMERIK documentation is organized in 3 parts:

• General Documentation

• User Documentation

• Manufacturer/Service Documentation

Target group This document is designed for machine tool users. The document

describes in detail all the technical facts an operator needs to

understand how to operate the SINUMERIK 840D, 840Di, 810D

control systems.

Hotline If you have any questions, please get in touch with our hotline:

A&D Technical Support

Phone.: +49 (0) 180 5050 - 222

Fax: +49 (0) 180 5050 - 223

If you have any questions about the documentation (suggestions,

corrections etc.), please send a fax or e-mail to:

Fax: +49 (0) 9131 98 - 2176

E-mail: [email protected]

Fax form: See the reply form at the end of the document.

Internet address http://www.siemens.com/motioncontrol

SINUMERIK 840D

powerline

SINUMERIK 810D

powerline

Since 09.2001 the

• SINUMERIK 840D powerline and

• SINUMERIK 840DE powerline (export version)

have been available with improved performance. The hardware

description below contains a list of the available powerline modules:

References: /PHD/ SINUMERIK 840D Configuration Manual

Since 12.2001 the

• SINUMERIK 810D powerline and

• SINUMERIK 810DE powerline (export version)

have been available with improved performance. The hardware

description below contains a list of the available powerline modules:

References: /PHC/ SINUMERIK 810D Configuration Manual

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vi SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition

Export version

Function 810DE 840DE

Five axis machining package −−

Handling transformation package, (five axes) −−

Multi-axis interpolation, (> four axes) −−

Helical interpolation, 2D+6 −−

Synchronized actions, stage 2 −O1)

Measurements, stage 2 −O1)

Adaptive control O1) O1)

Continuous dressing O1) O1)

Utilization of compile cycles, (OEM) −−

Sag compensation, multi-dimensional −O1)

- Function not available

1) restricted functionality

Standard scope This Operator’s Guide describes the functionality of the standard

scope. Extensions or changes made by the machine tool

manufacturer are documented by the machine tool manufacturer.

Please contact your local Siemens office for more detailed information

about other SINUMERIK 840D, 810D publications, and publications

that apply to all SINUMERIK controls (e.g. universal interface,

measuring cycles, etc.).

Other functions not described in this documentation might be

executable in the control. This does not, however, represent an

obligation to supply such functions with a new control or when

servicing.

Validity Catalog NC 60 is definitive in terms of the validity of the functions

/BU/ Machine Tools, catalog NC 60

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SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition vii

Structure of the

descriptions

Wherever sensible and possible, all functions and operating options

have been described using the same internal structure. By structuring

the explanations in different information levels, we have made it

possible for users to specifically access the required information.

Explanation of symbols

Function

This theoretical part serves as a learning document, particularly for

those who are new to the world of NC applications. Important

information about understanding operating functions is offered to

users at this point.

You should work through the manual at least once to get an overview

of the operational scope and performance capability of your

SINUMERIK control.

Operating sequence

This point shows the sequence of key operations which need to be

executed. Any inputs or additional information required in the

individual operating steps are described next to the pictures of the

keys.

Notes

This symbol is always displayed in this document to draw your

attention to an important item of information in a more complex

description.

Machine manufacturer

For safety reasons some functions are locked against unauthorized

access. The machine manufacturer can influence or change the

described functional behavior. Always refer to the information and

specifications provided by the machine manufacturer.

Further information

For safety reasons some functions are locked against unauthorized

access. The machine manufacturer can influence or change the

described functional behavior. Always refer to the information and

specifications provided by the machine manufacturer.

Reference notes

You will find this symbol wherever further information on a particular

topic can be looked up in specialist literature.

A complete list of available literature is included in the Appendix of

this Operator's Guide.

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viii SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition

Ordering data option

In this documentation you will find the symbol shown on the left with a

reference to an ordering data option. The function described will only

be executable if the control contains the designated option.

Warning Information The following warning notices with varying degrees of significance are

used in the document:

Danger

Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury or in substantial property damage.

Warning

Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury or in substantial property

damage.

Caution

Used with the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in minor or moderate injury

or in property damage.

Caution

Used without safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.

Notice

Used without the safety alert symbol indicates a potential situation

which, if not avoided, may result in an undesirable result or state.

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SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition ix

Principle Your SIEMENS 840D, 810D is designed using state-of-the-art

technology in conformity with recognized safety regulations,

standards and specifications.

Supplementary devices The applications of SIEMENS controls can be expanded by adding

special additional devices, equipment and expansions supplied by

SIEMENS.

Personnel Only properly trained, authorized, reliable personnel must be

allowed to use this equipment. No-one without the necessary training

must be allowed to operate the control, even temporarily.

The areas of responsibility assigned to personnel involved in setting

up, operating and maintaining the equipment must be clearly

specified and their compliance verified.

Procedure Before the control is started up, personnel responsible for its

operation must have read and understood the Operator's Guides. The

company using this equipment is also obliged to carry out

continuous monitoring of the overall technical condition of the

equipment (with a view to identifying externally visible defects and

damage as well as changes in the operating behavior of the control).

Servicing Repairs to equipment may only be carried out by personnel specially

trained and qualified for the application in question in accordance

with the provisions specified in the maintenance and servicing guides.

All relevant safety regulations must be followed.

The following are deemed as improper usage and exclude the

manufacturer from all liability:

Any usage or application incompatible with or beyond the scope of

the items specified above.

Cases where the control is operated in a technically imperfect

condition, without due provision for safety considerations and/or

hazards, or in contravention with any of the instructions in the relevant

documentation.

Cases where faults which could affect safety are not remedied before

starting up the control.

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Intended use

xSINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition

Any modification, bypassing or decommissioning of equipment on

the control whose intended purpose is to ensure proper functioning,

unrestricted use of equipment and/or active and passive safety.

Unforeseen danger can arise with reference to:

• life and limb of personnel,

• the control, machine or other assets of the owner and the user.



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