SICK deTec2 Core Manual de usuario

OPERATING INSTRUCTIONS
deTec2 Core IP69K
Safety light curtain

Described product
deTec2 Core IP69K
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 6
1.1 Scope......................................................................................................... 6
1.2 Target groups and structure of these operating instructions................ 6
1.3 Additional information.............................................................................. 7
1.4 Symbols and document conventions...................................................... 7
2 Safety information............................................................................ 9
2.1 General safety notes................................................................................ 9
2.2 Correct use................................................................................................ 9
2.3 Requirements for the qualification of personnel.................................... 10
3 Product description........................................................................... 11
3.1 Structure and function............................................................................. 11
3.2 Product characteristics............................................................................ 13
3.2.1 Device overview....................................................................... 13
3.2.2 IP 69K protective housing....................................................... 13
3.2.3 Automatic calibration of the protective field width................ 13
3.2.4 Status indicators...................................................................... 14
3.3 Example applications............................................................................... 16
4 Project planning................................................................................ 18
4.1 Manufacturer of the machine.................................................................. 18
4.2 Operator of the machine.......................................................................... 18
4.3 Design........................................................................................................ 18
4.3.1 Scanning range and protective field width............................. 19
4.3.2 Minimum distance from the hazardous point....................... 19
4.3.3 Minimum distance to reflective surfaces............................... 22
4.3.4 Protection against interference from systems in close prox‐
imity to each other................................................................... 23
4.4 Integrating into the electrical control....................................................... 23
4.4.1 Restart interlock...................................................................... 25
4.4.2 External device monitoring (EDM).......................................... 26
4.4.3 Connection diagrams.............................................................. 27
4.5 Testing plan............................................................................................... 27
4.5.1 Test rod check.......................................................................... 28
4.5.2 Visual check of the machine and the protective device........ 30
5 Mounting............................................................................................. 31
5.1 Safety......................................................................................................... 31
5.2 Unpacking.................................................................................................. 31
5.3 Installation................................................................................................ 31
5.3.1 Mounting the reinforced stainless steel bracket................... 33
5.3.2 Mounting the stainless steel bracket..................................... 34
5.3.3 Mounting the stainless steel supporting bracket.................. 35
CONTENTS
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6 Electrical installation........................................................................ 37
6.1 Safety......................................................................................................... 37
6.2 System connection (flying leads, 5-pin).................................................. 38
7 Commissioning.................................................................................. 39
7.1 Security...................................................................................................... 39
7.2 Overview.................................................................................................... 39
7.3 Switching on.............................................................................................. 40
7.4 Sender and receiver alignment................................................................ 40
7.4.1 Aligning the sender and receiver............................................ 40
7.4.2 Alignment with the reinforced stainless steel bracket.......... 41
7.4.3 Alignment with the stainless steel bracket............................ 42
7.4.4 Indication of the alignment quality......................................... 43
7.5 Check during commissioning and modifications.................................... 44
8 Operation............................................................................................ 45
8.1 Safety......................................................................................................... 45
8.2 Regular thorough check........................................................................... 45
9 Maintenance...................................................................................... 46
9.1 Safety......................................................................................................... 46
9.2 Regular cleaning....................................................................................... 46
9.3 Replacing the protective housing............................................................ 47
9.4 Regular thorough check........................................................................... 48
10 Troubleshooting................................................................................. 49
10.1 Safety......................................................................................................... 49
10.2 Fault indicators......................................................................................... 49
11 Decommissioning............................................................................. 52
11.1 Protection of the environment................................................................. 52
11.2 Disposal..................................................................................................... 52
12 Technical data.................................................................................... 53
12.1 Data sheet................................................................................................. 53
12.2 Response time.......................................................................................... 56
12.3 power consumption.................................................................................. 56
12.4 Table of weights........................................................................................ 57
12.5 Dimensional drawings.............................................................................. 58
13 Ordering information........................................................................ 59
13.1 Scope of delivery....................................................................................... 59
13.2 Ordering information deTec2 Core IP69K............................................... 59
14 Spare parts......................................................................................... 60
14.1 Protective housing.................................................................................... 60
CONTENTS
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15 Accessories........................................................................................ 61
15.1 Brackets.................................................................................................... 61
15.2 Connectivity............................................................................................... 63
15.3 Deflector mirrors....................................................................................... 63
15.3.1 Mounting.................................................................................. 64
15.3.2 Change in scanning range using deflector mirrors................ 64
15.3.3 Deflector mirror PNS75 - ordering information...................... 65
15.3.4 Deflector mirror PSN125 - ordering information................... 65
15.4 Mirror columns and device columns....................................................... 65
15.4.1 Mirror columns......................................................................... 65
15.4.2 Device columns........................................................................ 66
15.5 Cleaning agent.......................................................................................... 66
15.6 Test rods.................................................................................................... 66
16 Annex.................................................................................................. 67
16.1 Compliance with EU directives................................................................. 67
16.2 Checklist for initial commissioning and commissioning........................ 68
16.3 Note on specified standards.................................................................... 69
17 List of figures..................................................................................... 70
18 List of tables....................................................................................... 71
CONTENTS
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1 About this document
These operating instructions contain information required during the life cycle of the
safety light curtain.
These operating instructions are available to all those who work with the safety light
curtain.
Please read these operating instructions carefully and make sure that you understand
the content fully before working with the safety light curtain.
1.1 Scope
These operating instructions only apply to the deTec2 Core IP69K safety light curtain
with the following type label entry in the “Operating Instructions” field:
•8020650
This document is included with the following SICK part numbers (this document in all
available language versions):
8020650
1.2 Target groups and structure of these operating instructions
These operating instructions are intended for the following target groups: Project devel‐
opers (planners, developers, designers), installers, electricians, safety experts (e.g., CE
authorized representatives, compliance officers, persons who test and approve the
application), operators, and maintenance personnel.
The structure of these operating instructions is based on the life cycle phases of the
safety light curtain: Project planning, mounting, electrical installation, commissioning,
operation, and maintenance.
In many applications, the target groups are assigned as follows to the manufacturer
and the organization operating the machine in which the safety light curtain is inte‐
grated:
Area of responsibility Target group Special chapters of these operating instruc‐
tions 1)
Manufacturer Project developers
(planners, developers,
designers)
Project planning, page 18
Technical data, page 53
Accessories, page 61
Installers Mounting, page 31
Electricians Electrical installation, page 37
Safety experts Project planning, page 18
Commissioning, page 39
Technical data, page 53
Checklist for initial commissioning and com‐
missioning, page 68
operating company Operator Operation, page 45
Troubleshooting, page 49
Maintenance person‐
nel
Maintenance, page 46
Troubleshooting, page 49
Ordering information, page 59
1) Chapters not listed here are intended for all target groups. All target groups must take into account the
safety and warning instructions of the complete operating instructions!
In other applications, the operating organization is also the manufacturer of the equip‐
ment with the corresponding allocation of the target groups.
1 ABOUT THIS DOCUMENT
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1.3 Additional information
www.sick.com
The following information is available on the Internet:
•This document in other languages
•Data sheets and application examples
•CAD data of drawings and dimensional drawings
•Certificates (e.g. EU declaration of conformity)
•Guide for Safe Machinery Six steps to a safe machine
1.4 Symbols and document conventions
The following symbols and conventions are used in this document:
Safety notes and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Indicates useful tips and recommendations.
Instructions to action
bThe arrow denotes instructions to action.
1. The sequence of instructions for action is numbered.
2. Follow the order in which the numbered instructions are given.
✓The check mark denotes the result of an instruction.
LED symbols
These symbols indicate the status of an LED:
oThe LED is off.
ÖThe LED is flashing.
OThe LED is illuminated continuously.
Sender and receiver
These symbols indicate the sender and receiver of the device:
sThe symbol indicates the sender.
ABOUT THIS DOCUMENT 1
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rThe symbol indicates the receiver.
1 ABOUT THIS DOCUMENT
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2 Safety information
This chapter contains information on general safety for the safety light curtain.
More safety information about specific usage situations of the safety light curtain is
available in the respective chapters.
2.1 General safety notes
DANGER
Hazard due to lack of effectiveness of the protective device
In the case of non-compliance, it is possible that the dangerous state of the machine
may not be stopped or not stopped in a timely manner.
bPlease read this document carefully and make sure that you understand the con‐
tent fully before working with the device.
bFollow all safety notes in this document.
2.2 Correct use
The deTec2 Core IP69K safety light curtain is an electro-sensitive protective device
(ESPE) and is suitable for the following applications:
•Hazardous point protection
•Access protection
•Hazardous area protection
The safety light curtain fulfills the requirements of the IP 69K enclosure rating.
The deTec2 Core IP69K safety light curtain must be only used within the limits of the
prescribed and specified technical data and operating conditions at all times.
Any instance of improper use, incorrect modification, or manipulation of the deTec2
Core IP69K safety light curtain shall void any warranty provided by SICK AG; further‐
more, SICK AG shall not accept any responsibility or liability for any resulting damage
and consequential damage.
Foreseeable misuse
DANGER
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of non-
observance.
The safety light curtain works as an indirect protective measure and cannot provide pro‐
tection from parts thrown out nor from emitted radiation. Transparent objects are not
detected.
bOnly use the safety light curtain as an indirect protective measure.
Among others, the deTec2 Core IP69K safety light curtain is not suitable for the follow‐
ing applications:
•Outdoors
•Underwater
•In explosion-hazardous areas
•At altitudes over 3,000 m above sea level
•In environments with enhanced ionizing radiation
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2.3 Requirements for the qualification of personnel
The safety light curtain must be configured, installed, connected, commissioned and
serviced only by qualified safety personnel.
Project planning
For project planning, a person is considered competent when he/she has expertise and
experience in the selection and use of protective devices on machines and is familiar
with the relevant technical rules and national work safety regulations.
Mechanical mounting
For mechanical mounting, a person is considered competent when he/she has the
expertise and experience in the relevant field and is sufficiently familiar with the appli‐
cation of the protective device on the machine that he/she can assess its operational
safety status.
Electrical installation
For electrical installation, a person is considered competent when he/she has the
expertise and experience in the relevant field and is sufficiently familiar with the appli‐
cation of the protective device on the machine that he/she can assess its operational
safety status.
Commissioning
For commissioning, a person is considered competent when he/she has the expertise
and experience in the relevant field and is sufficiently familiar with the application of
the protective device on the machine that he/she can assess its operational safety sta‐
tus.
Operation and maintenance
For operation and maintenance, a person is considered competent when he/she has
the expertise and experience in the relevant field and is sufficiently familiar with the
application of the protective device on the machine and has been instructed by the
machine operator in its operation.
An operator must clean the safety light curtain and carry out specific checks as
instructed. More information for the operator of the machine: see "Operation",
page 45, see "Regular cleaning", page 46.
2 SAFETY INFORMATION
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