SICK GM901 Manual de usuario

901

Monitor

SICK

901

Introduction

Product

Information

Introduction

Conformities

Conforms

EMC

specificationspursuant

toEN

50081-1/EN

50082-2

certificationpursuant

toEC

Guideline

EMC

89/336

EWGand

NSP

72/23/EWG

*•

VDE

Guidelinespursuant

toEN

61010

(IEC

1010-1,

VDE

0411),

class

protection

degree

protection

IP65

Prototype

tested

TUV,

Report

No.

502/0741/96-20

081751

*•

SICK

EnvironmentalMonitoring

certified

toISO

9001.

Purpose

this

Document

This

"ProductInformation"describes

allofthe

proceduresrequired

mount

and

install

theGM

901.

The

document

intended

help

you

plan

your

project

and

prepare

the

meas-

uringpointbefore

the

device

delivered.

Among

otherthings,

the

documentcontainsimportantinformation

on:

>•

Areas

application

oftheGM901

Features

Input

and

output

options

>•

Installationinstructions

for

projectplanning

and

mounting

theGM901atthe

measuringpoint

Prerequisites

for

mounting

and

connecting

the

device

>•

Overview

ofthe

installationactivities

Calibrating

the

system

(zero

calibration)

Overview

ofthe

technical

data

and

dimensioned

drawings

oftheGM901

components

8008

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Monitoring

•

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• All

rights

reserved

901

Contents

Product

Information

Contents

Overview

.....................................................

1.1

Benefits

ofthe

901

......................................

1.2

Applications

................................................

1.3

Standard

Components

.......................................

1.4

Accessories/Options

.........................................

1.4.1

Accessories

fortheGM901

...........................

1.4.2

Options

..............................................

Instructions

for

ProjectPlanning

................................

2.1

Checklist

...................................................

2.2

InstallationSequence

.......................................

Preparations

for

Installation

..................................

.11

3.1

Preparations

for

Mounting

..................................

3.1.1

InstallationProposal

..................................

3.1.2

Instructions

for

Mounting

the

FlangewithPipe

...........

3.1.3

Installation

SteelDucts

............................

3.1.4

Installation

BrickDucts

.............................

3.1.5

Installation

Thin-WalledDucts

.......................

3.1.6

AuxiliaryPipe

for

Measuring

Paths

Less

than

......

3.1.7

Aligning

the

Flangewith

the

OpticalAlignment

Aid

.........

3.2

Preparations

for

ElectricalInstallation

.........................

3.2.1

WiringSpecifications/Interfaces

tothe

Evaluation

Unit

.....

3.2.2ConnectionUnit(Accessory)

...........................

3.2.3Purge-AirUnit(Option)

................................

Preparations

for

Startup

.....................................

.17

4.1

Zero

Calibration

............................................

4.2

SPAN

Test(Option)

.........................................

4.2.1Test

Cells

...........................................

4.2.2Calculating

the

TestValues

............................

TechnicalData

.............................................

.19

5.1

DeviceData

...............................................

5.1.1

Accessories

.........................................

5.1.2

Options

.............................................

5.2

DimensionedDrawings

......................................

5.2.1

Transmitter

and

Receiver

.............................

5.2.2EvaluationUnit

......................................

5.2.3

Purge-Air

Unit

........................................

5.2.4

Air

FilterAssembly

...................................

8008

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901

Overview

Product

Information

тттттнвияяитвтттяятшттвнияаятш£:

_____________тт!т1штттшпттттттттттмтяштттттишшят

Overview

l.±

Benefits

ofthe

9O1

analyzer:

GM901

measures

theCO

contentdirectly

inthegas

duct.

Bus

capability:using

a CAN

bus,

the

evaluationunit

canbe

mounted

ata

distance

ofupto

1000

from

the

measuringpoint,e.g.

inthe

controlroom.

Easy

mount

and

connect.

Shortstartuptime

- to

install

the

opticalunits

and

switch

onthe

powersupply.

User-friendly

operation

means

function

buttons

onthe

evaluation

unit:

-for

settings

the

display

and

outputfunctions

-for

configuring

the

deviceparameters

Low

maintenance

requirements,

test

gases

required.

*•

Variablemeasurementvalueoutput:

ppm,

mg/m3,

mg/Nm3.

Measurementvalue,measuringrange,

and

limitvalues

are

visible

onthe

display.

Additionaltemperaturedisplay

and

plaintextinformation

onthe

operatingmode.

Integrateddiagnosisfunction.Diagnosisdata

canbe

called

upfor

warnings

and

errormessages.

±.2

Applications

The

GM901is

designed

for

instant

and

no-contactmonitoring

oftheCO

concen-

tration,

for

example,

for

processcontrolpurposes

inthe

followingareas:

Powerstations

Coal

processingplants

Refuseincinerationplants

Plants

inthe

cementindustry

>•

Paperindustry

Pharmaceuticalindustry

Melting/steel

industry

Glassindustry

Chemicalindustry

Foodindustry

8008

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rights

reserved

GM901

Overview

Product

Information

plants

operating

with

partial

vacuum

±.3

StandardComponents

>•

transmitter

receiver

evaluationunitwithconnectioncable

cable

for

connecting

the

transmitter

and

receiver

(15m)

flanges

withpipe

Note

Depending

onthe

ambient

conditions,

air

filters

maybe

required

clean

the

ambientair.

See

1.4.2"Options".

Gas

duct

Connection

cable

(2m)

Connectioncable

(15m)

Fig.

901 -

standard

components

Flangewithpipe

Purge-airattachment

Transmitter

Evaluationunit

Analogsignals:

input,

output

Status

signals:

input,

outputs

115/230

VAC

8008

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GM901

Overview

Product

Information

pressurizedplants

ata

distance

ofupto

±OOO

from

the

evaluationunit

±.4

Accessories/Options

Purge-air

attachment

Receiver

Purge-air

attachment

Transmitter

Hose

5 m

Cabel

max.

2 m

(CAN

bus,

power

supply)

Connec-

tionunit

(accessory)"

115/230

VAC

Purge-airunit

(option)

Cabel

max.

1000m

(CAN

bus),

provided

the

customer

Control

room

Evaluation

unit

Fig.

2: GM 901

with purge-air unit (for pressurized plants)

at a

distance

of up

1000

(e.g.

in a

control room) from

the

evaluation unit.

8008

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• All

rightsreserved

GM901

Overview

Product

Informatior

1.4.1

Accessories

forthe

9O1

Connectionunitwithpowersupply

for

transmitter/receiver

for

distances

ofup

1000

from

the

evaluation

unit

Alignment

unit

Mounting

bracket

for

zero

calibration

8008

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rights

reserved

GM901

Overview

Product

Information

Cover

platewithseal

for

covering

the

ductapertureswhen

the

transmitter

and

receiver

are

replaced

test

cellwithbracket

transportcase

Weatherproof

covers

for

mounting

the

deviceoutdoors

Dimensioned

Drawings,

Page

1.4.2

Options

Purge-air

unit

for

protecting

the

opticalboundaryareas

onthe

transmitter

and

receiver

fromdirt(includingconnectionhose)

Air

filter

assembly

for

cleaning

the

ambient

airin

plantsoperatingwith

partial

vacuum

100

temperaturesensorincludingmeasuringtransducer

8008

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• All

rights

reserved

GM901

Instructions

for

Project

Planning

Product

Informatior

Instructions

for

Project

Planning

2.±

Checklist

See

alsoChapter

"Preparations

for

Installation".

Check

the

followingconditions

ticking

theboxinthe

thirdcolumn.

Check

Measuring

point

selection

Field

service

conditions

Flange

mounting

(see

3.1

"Preparations

for

Mounting")

Mounting

location

Transmitter

and

receiver

Ductwalls

Evaluation

unit

(see

3.1.1.

"Installation

Proposal")

Duct

aperture

selection

Installation

site

Tab.

Checklist

(contd.

Page

10)

Measure

The

gasflowinthe

vicinity

ofthe

measuringpoint

should

homogeneous.

Measuring

gas

temperature:

300

°C;

highertemperatures

request.

Dustconcentration:

< 1

g/m3

x m

highdustcontent

inthegas

duct

can

impair

the

measurement.

Duct

pressure:

•A

purge-air

unit

isnot

required

there

isa

constantpartialvacuum

inthe

duct.

Air

filter

set

recommended.

•A

purge-airunit

required

pressurized

plants.Pleaseconsult

the

SICK

Customer

Servicedepartmentwithregard

tothe

correct

fan

type.

Steelducts:

the

device

designed

for

installation

steel

ducts.

Brick

thick-walledducts:modified

flange

with

pipe

required.

Canbe

provided

bythe

customer

designed

SICK.

Suitablereinforcements

supportconstructions

must

provided

thin-walledducts

ensure

that

the

transmitter

and

receiver

are

permanently

aligned.

The

size

and

position

ofthe

aperturemust

sel-

ected

such

a way

thatsufficientspace

pro-

vided

forthe

transmitter

and

receiver.

Some

ofthe

ductinsulationmust

removed

and

sufficientspaceprovided

for

installation

and

maintenanceactivities.

Ifthe

device

mountedoutdoors,sufficientspace

should

provided

forthe

weatherproof

cover.

The

unit

should

installed

ata

position

that

freelyaccessible.Max.distancefromtransmitter

and

receiver:

standard:

2 m

withextensioncable:

17m

For

cable

lengths

upto

1000

with

connectionunit(accessory)

The

unitshould

mounted

ona flat

surface.

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GM901

Instructions

for

Project

Plannmg

Product

Information

Purge-air

unit

(option)

Mounting

platform

Check

Measure

Installationsite

Ambientconditions

Installation

Accident

prevention

Tab.

Checklist

The

purge-airsupplymust

installed

atan

equal

distance

from

the

transmitter

and

receiver

ensurethat

theairflows

uniformly.

Sufficientspaceshould

provided

for

replacing

thefiltersetand

dustcollector.

the

unit

mountedoutdoors,sufficientspace

should

provided

for

installing/removing

the

weatherproof

cover.

The

temperature

ofthe

purge

air

entering

the

duct

must

not

fallbelow

thedew

point.

neces-

sary,

the

purge

air

must

heated

(SICK

heaters

are

recommended).

"temperature"of

the

intake

air:"6~°C"<~T

< 55

°C.

Т < О °С,

heat

the

purgeair.

The

intakepurge

air

should

free

dust.

Height

platform:approx.

1.5

below

the

inten-

ded

location

forthe

transmitter

and

receiver.

Lighting

anda

powersupplyshould

installed

the

measuringpoint

facilitateservicing.

All

ofthe

device

components

should

safely

accessible.

Always

observe

the

nationalaccidentprevention

regulations!

2.2

Installation

Sequence

Step:

Carry

outallofthe

planning

activities

(see

2.1

"Checklist")

Step:

Mount

theflangeforthe

transmitter

and

receiver

atthe

measuring

point

Step:

Check

the

wiring

atthe

siteusing

the

wiringspecifications(see

3.2.1"WiringSpecifications/Interfaces

tothe

Evaluation

Unit")

Step:

Laythe

cables

and

signalleads

Step:

Check

allthe

connections(see

3.2

"Preparations

for

Electrical

In-

stallation")

Step:

pressurizedplants:mount

the

(optional)purge-airunit

and

check

whether

itis

functioningcorrectly

Step:

Mount

the

evaluationunit

Step:

Mount

the

transmitter

and

receiver

Step:

Ifthe

cablebetween

the

receiver

and

evaluationunit

longerthan

17m:

install

the

connectionunit(accessory)

10.

Step:

Ifthe

devices

are

installedoutdoors:mount

the

weatherproof

covers

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