SICK FLOWSIC600 Manual de usuario

ADDENDUM TO OPERATING INSTRUCTIONS

Main

FLOWSIC600

Ultrasonic Gas Flow Meter

FLOWSIC600 DRU

Ultrasonic gas flow meter

for upstream applications

2 FLOWSIC600 · Addendum to Operating Instructions · 8017812/ZYM6/V1-6/2018-05 · © SICK Engineering GmbH

Document Information

Product

Product name: FLOWSIC600 DRU

Document ID

Title: Addendum to Operating Instructions

FLOWSIC600

Part No.: 8017812

Version: 1-6

Release: 2018-05

Manufacturer

SICK Engineering GmbH

Bergener Ring 27 · D-01458 Ottendorf-Okrilla · Germany

Phone: +49 35205 52410

Fax: +49 35205 52450

E-mail: [email protected]

Trademarks

Windows is a Microsoft Corporation trademark.

Other product names used in this document may also be trade-

marks and are only used for identification purposes.

Original documents

The English version 8017812 of this document is an original docu-

ment from the manufacturer.

SICK Engineering GmbH assumes no liability for the correctness of

an unauthorized translation.

Please contact the publisher in case of doubt.

Legal information

Subject to change without notice.

Glossary

Abbreviations used in this manual

DRU Differential Replacement Unit

CBM Condition Based Maintenance

CPA Canada Pipeline Accessories

LCD Liquid Crystal Display

OI Operating Instructions

SPU Signal Processing Unit

TI Technical Information

FLOWSIC600 · Addendum to Operating Instructions · 8017812/ZYM6/V1-6/2018-05 · © SICK Engineering GmbH 3

Warning Symbols

Warning levels / Signal words

HAZARD

Risk or hazardous situation which will result in severe personal

injury or death.

WARNING

Risk or hazardous situation which could result in severe personal

injury or death.

CAUTION

Hazard or unsafe practice which could result in personal injury or

property damage.

NOTICE

Hazard which could result in property damage.

Information Symbols

Warning

Important technical information for this product

Important information on electric or electronic func-

tions

Supplementary information

Contents

4 FLOWSIC600 · Addendum to Operating Instructions · 8017812/ZYM6/V1-6/2018-05 · © SICK Engineering GmbH

1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 FLOWSIC600 DRU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1.2 Application range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2 Liquid indication diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2.1 Activation of liquid indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2.2 Signalization of liquid indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3.2 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.5 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.5.1 FLOWSIC600 DRU 3" and 4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.5.2 FLOWSIC600 DRU 6" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Contents

Important Information

FLOWSIC600 · Addendum to Operating Instructions · 8017812/ZYM6/V1-6/2018-05 · © SICK Engineering GmbH 5

FLOWSIC600

1Important Information

About this document

For your safety

6 FLOWSIC600 · Addendum to Operating Instructions · 8017812/ZYM6/V1-6/2018-05 · © SICK Engineering GmbH

Important Information

1.1 About this document

This document is a supplement of the currently valid Operating Instructions FLOWSIC600

and may only be used in conjunction with them.

Special instructions for FLOWSIC600 DRU in this document overwrite related general

information in the FLOWSIC600 operating instructions.

1.2 For your safety

NOTICE:



Read the corresponding Operating Instructions carefully before using the

FLOWSIC600 DRU.



Special attention must be paid to all safety instructions and warnings for

assembly, installation and operation!

FLOWSIC600 DRU

FLOWSIC600 · Addendum to Operating Instructions · 8017812/ZYM6/V1-6/2018-05 · © SICK Engineering GmbH 7

FLOWSIC600

2FLOWSIC600 DRU

Product description

Technical data

Installation instructions

8 FLOWSIC600 · Addendum to Operating Instructions · 8017812/ZYM6/V1-6/2018-05 · © SICK Engineering GmbH

FLOWSIC600 DRU

2.1 Product description

2.1.1 Overview

FLOWSIC600 DRU is an innovative ultrasonic dual-path gas meter for upstream

applications based on FLOWSIC600. The meter has a full-bore design and includes a 10D

inlet piping for piping diameters ≤4“. For larger diameters an additional specially for DRU

manufactured 10D inlet piping is included in the scope of delivery.

With a turn-down ratio of > 50:11 FLOWSIC600 DRU covers a wide flow range that usually

requires several orifice plates. Due to its special design FLOWSIC600 DRU provides low

measurement uncertainty without need for a high-pressure flow calibration.

High quality components with superior manufacturing precision and wet gas resistant

transducers ensure long-term measurement reliability even in challenging conditions.

FLOWSIC600 DRU provides advanced diagnostic capabilities for real-time monitoring of the

meter and the process. The ultrasonic measurement principle with direct path layout

makes FLOWSIC600 DRU virtually maintenance-free – even with high liquid loads.

For further information please refer to OI FLOWSIC600 chapter 2.

1100:1 can be achieved with high pressure calibration

Figure 1 FLOWSIC600 DRU

1 Flange

2 Meter body

3SPU

4 Pressure tap

5 Transducer cover

FLOWSIC600 DRU 3" and 4"

FLOWSIC600 DRU 6"

FLOWSIC600 DRU

FLOWSIC600 · Addendum to Operating Instructions · 8017812/ZYM6/V1-6/2018-05 · © SICK Engineering GmbH 9

Technical modifications to FLOWSIC600:

●Special 10D inlet piping (integrated or separate)

●Sensors flush-mounted and wet gas resistant

●Full bore meter section

●Diagnostic feature liquid indication

2.1.2 Application range

Maximum volume flow rate Qmax is limited for gas pressures above 450 psig / 31 barg.

The application range for different diameters of FLOWSIC600 DRU is shown in Fig. 2.

Figure 2 Application range

10 FLOWSIC600 · Addendum to Operating Instructions · 8017812/ZYM6/V1-6/2018-05 · © SICK Engineering GmbH

FLOWSIC600 DRU

2.2 Liquid indication diagnosis

FLOWSIC600 DRU maintains the diagnostic concept of FLOWSIC600 with self-monitoring

and User Warnings (refer to OI FLOWSIC600 chapter 2.3).

Additionally, the FLOWSIC600 DRU firmware is equipped with a diagnostic feature for

detection of wet gas inside the meter (liquid indication diagnosis, patent pending).

The liquid indication diagnosis uses real-time monitoring of multiple diagnostic parameters

of the FLOWSIC600 DRU in order to identify wet gas conditions (liquids in the gas stream

such as liquid hydrocarbons, water and oil). Liquids in the gas stream are usually undesired

in the gas production process and may require appropriate actions such as process

optimization or consideration for meter readings.

The liquid indication diagnosis typically detects wet gas with more than 0.5% of liquid

volume fraction in continuous gas flow conditions.

2.2.1 Activation of liquid indication

2.2.2 Signalization of liquid indication

Table 1 Signalization of liquid indication

Since the liquid indication diagnosis uses common standard diagnostic meter

parameters, the wet gas warning may be activated in parallel to other user-

warnings. In this case, a thorough analysis of the operating and process

conditions may be beneficial to find the root cause. Consult SICK for support.

The liquid indication diagnosis feature can be activated via Modbus command

(please refer to Short manual modbus FLOWSIC600).

LCD (SPU) Warning 2008:

Wet gas

MODBUS Connection #5069 (Bit 0x00000200UL) (refer to Short manual

modbus FLOWSIC600)

Meter logbook Entry in Warning logbook [2] with time stamp “Wet gas

indication” (refer to OI FLOWSIC600 chapter 2.4.2).

If the liquid indication diagnosis generate a warning frequently, the activation

thresholds can be adjusted. Please contact SICK for support.

It is recommended to set the Warning logbook [2] to rolling in order to avoid

rapid filling of logbook in this case.

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