Sharp SJ-P58M-BE Manual de usuario

SJ-P58M

SJ-P63M

SJ-P68M

SERVICE MANUAL

S4307SE68CPUR

SHARP CORPORATION

TABLE OF CONTENTS

page

CAUTIONS AND INFORMATIONS ..................................................................................................................2

SPECIFICATIONS ............................................................................................................................................3

DESIGNATION OF VARIOUS PARTS .............................................................................................................4

LIST OF ELECTRICAL PARTS ........................................................................................................................5

DIMENSIONS ...................................................................................................................................................6

WIRING DIAGRAM...........................................................................................................................................8

FUNCTIONS ...................................................................................................................................................11

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................15

COOLING UNIT ..............................................................................................................................................23

REPLACEMENT PARTS LIST .......................................................................................................................25

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

DESTINATION ......................... R

In the interests of user-safety (Required by safety regulations in some

countries) the set should be restored to its original condition and only

parts identical to those specified should be used.

REFRIGERATOR-FREEZER

MODELS

SJ-P58M-

BE/GL/GY/SL

SJ-P63M-

BE/GL/GY/SL

SJ-P68M-

BE/GL/GY/SL

Plasmacluster

SJ-P58M

SJ-P63M

SJ-P68M

Some household cleaning chemicals may affect the internal

food liner and plastic parts resulting in splitting or cracks

occurring.

When cleaning all plastic parts inside this refrigerator, only

use diluted dishwashing liquid(soapy water). Make sure that

all plastic parts are thoroughly rinsed with water after cleaning.

CAUTIONS AND INFORMATIONS

1. Some foods freezed in the refrigerator compartment.

2. Some plastic parts were cracked or splitted.

Cracking or crunching sound;

Sound produced by expansion and contraction of inner walls and internal parts during cooling.

Squeaking sound;

Sound produced by expansion and contraction of internal parts.

Sound of flowing fluid (gurgling sound, fizzing sound);

Sound of refrigerant flowing in pipes (sound may become louder from time to time).

3. IT IS NORMAL for the refrigerator to produce the following sounds.

Do not place food directly in front of

cold air outlet.

This may lead to the food freezing.

OUT

cold air flow

In case of following troubles, the cause is not related with the failure of refrigerator.

Please mention the correct way to the customer for the use of refrigerator when the repairing.

SJ-P58M

SJ-P63M

SJ-P68M

SPECIFICATIONS

FUSED

Items SJ-P58M SJ-P63M SJ-P68M

Type 2-Door 2-Door 2-Door

Outer dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.6")

(Including spacer) Width 760mm(29.9") 760mm(29.9") 760mm(29.9")

Depth 740mm(29.1") 740mm(29.1") 740mm(29.1")

Rated storage volume 492 liter (17.4 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4 cu.ft)

(Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft)

R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter

(15.1 cu.ft)

Gross volume 508 liter (18.0 cu.ft) 551 liter (19.5 cu.ft) 594 liter (21.0 cu.ft)

F: 155 liter (5.5 cu.ft) F: 155 liter (5.5 cu.ft) F: 155 liter (5.5 cu.ft)

R: 353 liter(12.5 cu.ft) R: 396 liter(14.0 cu.ft) R: 439 liter

(15.5 cu.ft)

Defrosting System Heater system

Start Automatic

Finish Automatic

Temperature control Automatic (Adjustable)

No-frost freezer Yes

Interior lamp 2

Caster 4

Evaporating pan 1

Refrigerator R glass shelf ass'y 2 3

Compartment V glass shelf ass'y 1

Vegetable case 1

V parting plate 1

R door pocket 1 2

Egg tray 2

Bottle pocket 2

Utility case pocket 1

Fresh case 1

Tube stand 2

Freezer Freezer shelf ass'y 1

Compartment Ice cube maker Twin ice cube maker

Ice storage box 1

F door pocket 2

Deodorizing unit 2 (Honeycomb type)

Plasmacluster Yes

RATING

Items SJ-P58M SJ-P63M SJ-P68M

Rated voltage (V~) 220-240

Rated frequency (Hz) 50

Climate class T

Rated current (A) 1.4-1.5

Rated input of heating systems (W) 144-170

Refrigerant

(Charging quantity) [Non-flammable]

HFC-134a(120g) HFC-134a(125g) HFC-134a(130g)

Insulation blowing gas

[Flammable]

Cyclo pentane (HC)

Net Weight (kg) 83 85 90

PLUG TYPE

Plug cord 3 pin / wire

Plug type BF

Destination mark R

COLOR

Items -BE -GL -GY -SL

Outside color Beige Gold Gray Silver

Inside color White

SJ-P58M

SJ-P63M

SJ-P68M

DESIGNATION OF VARIOUS PARTS

Figure D-1. External Description

Figure D-2. Constructions This figure shows SJ-P63M

The names in parenthesis" [ ]" are the denominations

used in the REPLACEMENT PARTS LIST.

NOTE : 2 star section for storing

frozen food only. (not freezing)

1. Freezer light [Lamp]

2. Freezer fan

3. Freezer shelf [F shelf ass'y]

4. Ice cube maker

5. Ice cube box [Ice storage box]

6. Deodorizing unit

7. Freezer temp. control knob

8. Fresh case [Chilled case]

9. Refrigerator fan

10. Refrigerator temp. control knob

11. Refrigerator shelf [R glass shelf ass'y]

(58/63 type; 2 shelves, 68 type; 3 shelves)

12. Refrigerator light [Lamp]

13. Shelf [V glass shelf ass'y]

14.Vegetable crispe r[Vegetable case]

15. Separator plate [V parting plate]

16. Evaporating pan & cover

17. Casters

18. Adjustable feet [Adjustable leg ass'y]

19. Fan & light switch for freezer

20. Fan & light switch for refrigerator

21. Freezer pocket [F door pocket]

22.Water supply cup [Water cup]

23. Magnetic door seal [Door packing]

24. Utility case [Utility case pocket]

25. Egg holder [Egg tray]

26. Free pocket[R door pocket]

(58/63 type; 1 pocket, 68 type;2 pockets)

27. Bottle pocket

28. Bottle guard [Tube stand]

29. Plasmacluster panel

119

Plasmacluster

Upper hinge cover

Hot pipe

Freezer temp. control knob

Hot pipe

Ventilating grille

Evaporating pan

Adjustable leg ass'y

Fan motor

Freezer fan

Defrost thermostat

Evaporator

Defrost heater

Damper thermostat

Refrigerator temp. control knob

Drain pipe

Vegetable case

Compressor

Starting relay, Overload relay(Protector)

Caster

Sub condenser

Freezer

compartment

Refrigerator

compartment

Mark: Cold air flow

Timer,R-fan thermo ass'y

Refrigerator fan

Ionizer

Main P.W. B

Panel P. W. B

SJ-P58M

SJ-P63M

SJ-P68M

Common

Main coil

Aux. coil

LIST OF ELECTRICAL PARTS

ITEMS TYPE NAME RATING SPECIFICATIONS

Thermostat MM1-8123 125V 6A (At normal notch)

250V 3A ON/OFF : -19/-24˚C

Defrost thermostat S101 250V 8A Open/Close : 10/1˚C

Thermo. fuse SF70E 250V 10A Working temp. : 70˚C

F-fan motor 3R00044B 220-240V 50/60Hz Working with ø100 fan

R-fan motor 3R00122A 220-240V 50/60Hz Working with ø80 fan

(R-fan fuse) 123 250V 2A Cut OFF 130˚C

Defrost heater MM6-4198 220-240V 353Ω150W at 230V

Door switch DSD-5 250V 0.25A 4 terminals push-button type

Damper thermostat MM1-6176 — Open/Close : 2/-3˚C

Defrost timer ND1004M2 220-240V Integration type

50/60Hz Cycle time : 10.8/9.0 hours(50/60Hz)

Delay time : 4.3/3.6 min.(50/60Hz)

Lamp socket (F/R) — 250V 1A E-12(Hard plastic body type)

F-lamp — 240V 10W E-12

R-lamp — 240V 15W E-12

R-fan thermo.

S101 250V 8A Open/ Close : 7/15˚C

ass'y

R-fan thermo.heater

RSS2 350V, 2W, 10kΩ1.1W at 230V

Compressor FGS130HAW 220-240V/50Hz Cooling capacity : 316W (50Hz)

Main coil : 7.9 Ω

Aux. coil : 13.7 Ω

(at 25˚C)

Starting relay PTH8M220MD2 — 15 Ω(at 25˚C)

Overload relay(Protector) 4TM283RFBYY — Open/ Close : 130˚C / 61˚C

Running capacitor — 5µF,430V —

Ionizer-K

(Plasmacluster unit)

FTRN-A014CBKZ DC 12V 3.5kV p-p

SJ-P58M

SJ-P63M

SJ-P68M

DIMENSIONS

OUTER DIMENSIONS AND CLEARANCE

Fig. E-1

760 760

520

1340

1720

1079

1620

979 1820

1179

740

more than

more than 60

more than

553

9.512

72.5

60.5

1420

1480

Include the panel/badge.Not include the handle.

SJ-P58M SJ-P63M SJ-P68M

135

( Unit : mm)

SJ-P58M

SJ-P63M

SJ-P68M

INNER DIMENSIONS

Fig. E-2 (SJ-P58M,P63M)

Fig. E-3 (SJ-P68M)

180

566

185

171

180

466

135

121

The dimensions between shelves can be changed

by setting the shelves on the other rails.

aSJ-P58M SJ-P63M

294

587

603

450

630

355177

587

615

607

174

264

125

242

110 285

310

335

227

133

110

615

600

( Unit : mm)

The dimensions between shelves can be changed

by setting the shelves on the other rails.

294

587

603

450

630

355177

587

615

607

174

264

125

180135135

171

666

242

110

285

310

335

227

133

110

615

600

615 615

( Unit : mm)

SJ-P58M

SJ-P63M

SJ-P68M

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

Figure W-1. Wiring Diagram

CONNECTED IN TERMINAL BOX

CONNECTOR

G-Y

: GRAY

: BROWN (Live)

: ORANGE

: YELLOW

: RED

: PINK

: BLUE (Neutral)

: BLACK

: SKY-BLUE

: GREEN-YELLOW (Earth)

: WHITE

(G–Y) PC

MAIN

PWB

DOOR

PWB

(Br) (G)

(B)

3PIN

PLUG/

CORD

FM FM

F-LAMP

DEF. TIMER

THERMOSTAT

DEFROST HEATER

DEFROST THERMO

COMPRESSOR

PROTECTOR

DOOR SWITCH

THERMO.

FUSE

R-

LAMP

R-FM

HEATER

STARTING RELAY

R-FAN

THERMO

: PLASMACLUSTER UNIT (IONIZER-K)

RUNNING CAPACITOR

SJ-P58M

SJ-P63M

SJ-P68M

Figure W-2. Electric Accessories Layout

F LAMP BOX ASS'Y

LAMP(10W)

LAMP SOCKET CABINET ASS'Y

E. V. COVER ASS'Y LEAD EV-COVER ASS'Y

FAN MOTOR

F-THERMOSTAT

DEF. THERMO. ASS'Y

FUSE ASS'Y

DEF. HEATER ASS'Y

DOOR SWITCH

3 (PUSH CLOSE)

1 (NEUTRAL)

4 (PUSH OPEN)

2 (PUSH OPEN)

R CONTROL COV. ASS'Y

DEFROST TIMER

(R-FAN

THERMO. HEATER)

R FAN THERMO.

R LAMP BOX ASS'Y

R-FAN MOTOR

R-LAMP (15W)

LAMP SOCKET

BROWN 1

BROWN 2

BLUE 1 GRAY 1

SKY-BLUE

SOURCE CORD TERMINAL COVER

COMPRESSOR

STARTING RELAY

PROTECTOR

GY-1

OR-2

BL-2

SB-1

SB-2

SB-3

BR-3

BR-4

OR-3

OR-2

(OR-2)

(W-2)

OR-1

OR-4

BR-6

BL-3

GY-3

R-1

BR-2

Y-1

(R-1)

(BK-1)

GY-2

(Y-1)

(Y-2)

BL-1

BK-1

W-1

BR-1

W-2

(W-1)

Y-2

TERMINAL BOX

GY-3

BLUE 2 GRAY 2

ORANGE

PWB HARNESS

MAIN

PWB

RUNNING

CAPACITOR

LEAD WIRE RC

CLUSTER HARNESS PU

CLUSTER HARNESS

PLASMACLUSTER UNIT

(IONIZER-K)

CAB HARNESS

123

PANEL

PWB

F-DOOR

DOOR HARNESS

EARTH

G-Y

: GRAY

: BROWN (Live)

: ORANGE

: YELLOW

: RED

: PINK

: BLUE (Neutral)

: BLACK

: SKY-BLUE

: GREEN-YELLOW (Earth)

: WHITE

SJ-P58M

SJ-P63M

SJ-P68M

Figure W-3. Circuit Diagram

10 11 12

1. Resistance which is not specified : 5% 1/8W

2. Rated voltage of the condenser which is not specified : 25V

[ NOTE ]

CN1

CN3

CN2

CN4

F-FM

(PANEL PWB)

(MAIN PWB)

(A/D)

R1 R2 R3

2.2K

R21

(1/2W)

680

0.1

10K R7

R12

2.2K

R10

2.2K

10K

4.7K R20 1M R6

RS1

RS2

RS3

R18

10K R14

R16

10K

R17

(1/2W)

1.8

R11

1K R9

R13

4.7K

R15

4.7K

PC1

PC123

CF1 CST4.00MGW

TMP47C241N

INPUT VOLTAGE

VRS1

C13

0.1

C15

100

10V

C10

50V

0.1

VRS2

KRA101M

KRC101M

KTA1046

KRA101M

KRC101M

2200

35V R19

OPEN C16

0.1

C18

0.1

C19

1000

25V

0.1

C20

100

10V

C17

100

10V

12V

IIOO

IC2IC1

IC4

7812 7805

0.1

50V

TRNS IN4005E

PST993E

IC3

IN4007E

ISS270A

ZD1

LED1

0.1

C11

0.1

C12

0.1

50V

13 2

VAREF

R40(AINO)

R41(AIN1)

R42(AIN2)

R43(AIN3)

R71(WT0)

R80(INT2)

R81(T2)

R82(INT1)

P10

P11

P12

P13

VSS

VDD

K03

K02

K01

K00

HOLD

RESET

XOU

XIN

TEST

R92

R91

R90

P20

220 240V

120V

110 120V

RS1,2,3=43K(1/2W), RS3=OPEN, VRS1,2=560V

RS1,2,3=18K(1/2W), RS3=10K(1/8W), VRS1,2=270V

RS1,2,3=18K(1/2W), RS3=SHORT,

VRS1,2=270V

250V

PLASMACLUSTER UNIT

(IONIZER-K)

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