SEW MOVIDRIVE MDX60B Guía del usuario

Drive Technology \ Drive Automation \ System Integration \ Services

System Manual

MOVIDRIVE

MDX60B/61B

Edition 09/2010 16838017 / EN

SEW-EURODRIVE—Driving the world

System Manual – MOVIDRIVE® MDX60B/61B 3

Contents

1 System Description............................................................................................. 8

1.1 System overview of MOVIDRIVE®MDX60B/61B....................................... 8

1.2 Functions/features .................................................................................... 21

1.3 Additional functions of the application variants ......................................... 24

1.4 Application modules for MOVIDRIVE®MDX61B ...................................... 28

1.5 MOVITOOLS®MotionStudio engineering software .................................. 37

2 Technical Data of Basic Unit............................................................................ 39

2.1 CE marking, UL approval and C-Tick ....................................................... 39

2.2 General technical data .............................................................................. 40

2.3 MOVIDRIVE®MDX60/61B...-5_3 (AC 400/500 V units)........................... 42

2.4 MOVIDRIVE®MDX61B...-2_3 (AC 230 V units)....................................... 51

2.5 MOVIDRIVE®MDX60/61B electronics data ............................................. 55

2.6 MOVIDRIVE®MDX60B dimension drawings............................................ 57

2.7 MOVIDRIVE®MDX61B dimension drawings............................................ 59

2.8 IPOSplus® .................................................................................................. 69

2.9 DBG60B keypad option ............................................................................ 71

2.10 DBM60B/DKG60B housing option for DBG60B........................................ 73

3 Technical Data of Regenerative Power Supply Units ................................... 74

3.1 MOVIDRIVE®MDR60A regenerative power supply units ........................ 74

4 Technical Data of Options ............................................................................... 82

4.1 DEH11B Hiperface®encoder card option................................................. 82

4.2 DER11B resolver card option ................................................................... 83

4.3 DEU21B multi-encoder card option .......................................................... 84

4.4 DEH21B/DIP11B absolute encoder card option ....................................... 85

4.5 Connector adapter for unit replacement MD_60A - MDX60B/61B ........... 88

4.6 DWE11B/12B interface adapter option ..................................................... 90

4.7 UWS11A interface adapter option ............................................................ 92

4.8 UWS21B interface adapter option ............................................................ 94

4.9 USB11A interface adapter option ............................................................. 96

4.10 DWI11A DC 5 V encoders supply option ................................................. 98

4.11 DIO11B input/output card option............................................................. 100

4.12 DFP21B PROFIBUS fieldbus interface option ........................................ 102

4.13 DFI11B INTERBUS fieldbus interface option.......................................... 103

4.14 DFI21B INTERBUS optical fiber fieldbus interface option ...................... 104

4.15 DFE32B PROFINET IO RT fieldbus interface option.............................. 105

4.16 DFE33B EtherNet/IP and Modbus/TCP fieldbus interface option........... 107

4.17 DFE24B EtherCAT®fieldbus interface option......................................... 109

4.18 DFD11B DeviceNet fieldbus interface option.......................................... 110

4.19 DFC11B CAN/CANopen fieldbus interface option .................................. 111

4.20 DRS11B synchronous operation card option.......................................... 112

4System Manual – MOVIDRIVE® MDX60B/61B

Contents

4.21 DFS11B fieldbus interface option PROFIBUS DP-V1 with PROFIsafe .. 113

4.22 DFS12B fieldbus interface option PROFIBUS DP-V1 with PROFIsafe .. 115

4.23 DFS21B fieldbus interface option PROFINET IO with PROFIsafe ......... 116

4.24 DFS22B fieldbus interface option PROFINET IO with PROFIsafe ......... 118

4.25 MOVISAFE®DCS21B/31B safety module option................................... 119

4.26 MOVI-PLC®basic DHP11B controller option.......................................... 122

4.27 OST11B option ....................................................................................... 123

4.28 DHE/DHF/DHR21 and DHE/DHF/DHR41B controller option ................. 124

4.29 BST safety-related brake module option................................................. 130

5 Technical Data of External Accessories ....................................................... 132

5.1 DMP11B mounting panel option ............................................................. 132

5.2 DLB11B touch guard option.................................................................... 133

5.3 DLB21B touch guard option (for size 7).................................................. 134

5.4 DLS11B mounting base option (for size 7) ............................................. 135

5.5 DLH11B wall bracket (for size 7) ............................................................ 136

5.6 DLA11B connection kit option (for size 7)............................................... 137

5.7 DLK11B air duct option (for size 7) ......................................................... 138

5.8 DLZ11B DC link coupling option (for size 7) ........................................... 139

5.9 2Q DLZ12B DC link adapter option (for size 7) ...................................... 140

5.10 4Q DLZ14B DC link adapter option (for size 7) ...................................... 141

6 Technical Data of Braking Resistors, Chokes and Filters .......................... 142

6.1 BW... braking resistor option / BW...-T / BW...-P .................................... 142

6.2 ND.. line choke option............................................................................. 153

6.3 NF...-... line filter option........................................................................... 155

6.4 HD... output choke option ....................................................................... 159

6.5 HF... output filter option........................................................................... 162

7 Prefabricated Cables ...................................................................................... 166

7.1 Overview ................................................................................................. 166

7.2 Cable sets for DC link connection MDR →MDX .................................... 166

7.3 CM motor cables with connector on motor end ...................................... 167

7.4 CM brakemotor cables with connector on motor end ............................. 168

7.5 CMD/CMP motor cables with connector on motor end........................... 169

7.6 CMP brakemotor cables for BP brake with connector at motor end ....... 169

7.7 CMP brakemotor cables for BY brake with connector at motor end ....... 170

7.8 Encoder cable selection: Meaning of the symbols.................................. 171

7.9 Encoder cables for DR motors on X15 DEH11B/DEH21B/DEU21B ...... 172

7.10 Encoder cable for DT/DV/CMP, CM, (DS) motors on

X15 DEH11B/DEH21B and DEU21B...................................................... 179

7.11 Encoder cables for distance encoders on X14,

DEH11B / DER11B / DEU21B ................................................................ 185

7.12 Encoder cables for resolvers on X15 DER11B ....................................... 190

System Manual – MOVIDRIVE® MDX60B/61B 5

Contents

8 Parameters....................................................................................................... 193

8.1 Menu structure in DBG60B ..................................................................... 194

8.2 Overview of parameters.......................................................................... 194

8.3 Explanation of the parameters ................................................................ 203

8.4 Operating modes .................................................................................... 282

9 Project Planning.............................................................................................. 294

9.1 Schematic procedure .............................................................................. 294

9.2 Control characteristics ............................................................................ 295

9.3 Description of the applications ................................................................ 297

9.4 Basic recommendations for motor selection ........................................... 299

9.5 Motor selection for asynchronous AC motors (VFC) .............................. 300

9.6 Motor selection for asynchronous AC and servomotors (CFC) .............. 316

9.7 Motor selection for synchronous servomotors (SERVO) ........................ 382

9.8 SL2 synchronous linear motors .............................................................. 403

9.9 Overload capacity of the inverter ............................................................ 403

9.10 Braking resistor selection........................................................................ 437

9.11 Connecting AC brakemotors................................................................... 446

9.12 Permitted voltage systems for MOVIDRIVE®B...................................... 447

9.13 Line contactors and line fuses ................................................................ 447

9.14 Power connection for size 7.................................................................... 448

9.15 Line and motor cables............................................................................. 451

9.16 Group drive in VFC mode ....................................................................... 458

9.17 Connecting explosion-proof AC motors .................................................. 459

9.18 EMC-compliant installation in accordance with EN 61800-3 .................. 460

9.19 HF… output filter type ............................................................................. 463

9.20 Electronics cables and signal generation................................................ 466

9.21 External voltage supply DC 24 V ............................................................ 467

9.22 Parameter set switchover ....................................................................... 469

9.23 Priority of operating states and interrelation between control signals..... 470

9.24 Limit switches.......................................................................................... 471

10 General Information ........................................................................................ 472

10.1 How to use the operating instructions..................................................... 472

10.2 Structure of the safety notes ................................................................... 472

10.3 Rights to claim under limited warranty .................................................... 473

10.4 Exclusion of liability................................................................................. 473

10.5 Copyright notice ...................................................................................... 473

10.6 Product names and trademarks.............................................................. 473

11 Safety Notes .................................................................................................... 474

11.1 General information ................................................................................ 474

11.2 Target group ........................................................................................... 474

11.3 Designated use ....................................................................................... 475

11.4 Transportation, storage........................................................................... 475

11.5 Installation............................................................................................... 476

6System Manual – MOVIDRIVE® MDX60B/61B

Contents

11.6 Electrical connection ............................................................................... 476

11.7 Safe disconnection.................................................................................. 476

11.8 Operation ................................................................................................ 477

12 Unit Structure .................................................................................................. 478

12.1 Type designation, nameplates and scope of delivery ............................. 478

12.2 Scope of delivery .................................................................................... 480

12.3 Size 0 ...................................................................................................... 482

12.4 Size 1 ...................................................................................................... 483

12.5 Size 2S.................................................................................................... 484

12.6 Size 2 ...................................................................................................... 485

12.7 Size 3 ...................................................................................................... 486

12.8 Size 4 ...................................................................................................... 487

12.9 Size 5 ...................................................................................................... 488

12.10 Size 6 ...................................................................................................... 489

12.11 Size 7 ...................................................................................................... 490

13 Installation ....................................................................................................... 492

13.1 Installation instructions for the basic unit ................................................ 492

13.2 Removing/installing the keypad .............................................................. 510

13.3 Removing/installing the front cover......................................................... 511

13.4 Information regarding UL ........................................................................ 513

13.5 Shield clamps.......................................................................................... 516

13.6 Touch guard for power terminals ............................................................ 519

13.7 Wiring diagram for basic unit .................................................................. 524

13.8 Assignment of braking resistors, chokes and filters................................ 530

13.9 Connecting the system bus (SBus 1)...................................................... 535

13.10 Connecting the RS485 interface ............................................................. 536

13.11 Connecting the interface adapter option type DWE11B/12B .................. 538

13.12 Connection of interface adapter option UWS21B (RS232)..................... 540

13.13 Connecting the interface adapter option USB11A .................................. 542

13.14 Option combinations for MDX61B........................................................... 544

13.15 Installing and removing option cards ...................................................... 546

13.16 Connecting encoders and resolvers ....................................................... 548

13.17 Connection and terminal description of the DEH11B

(Hiperface®) option ................................................................................. 550

13.18 Connection and terminal description of the DEH21B option................... 553

13.19 Connection and terminal description of the DEU21B option................... 555

13.20 Connection and terminal description of the DER11B

(resolver) option ...................................................................................... 557

13.21 Connecting external encoders to X:14.................................................... 559

13.22 Connection of encoder options .............................................................. 560

13.23 Connection of incremental encoder simulation ....................................... 566

13.24 Master/slave connection ......................................................................... 567

13.25 Connection and terminal description of the DIO11B option .................... 568

13.26 Connection and terminal description of the DFC11B option ................... 571

System Manual – MOVIDRIVE® MDX60B/61B 7

Contents

14 Startup.............................................................................................................. 572

14.1 General startup instructions .................................................................... 572

14.2 Preliminary work and resources.............................................................. 574

14.3 Startup with DBG60B keypad ................................................................. 575

14.4 Operation of MOVITOOLS®MotionStudio.............................................. 585

14.5 Starting the motor ................................................................................... 589

14.6 Complete parameter list.......................................................................... 595

15 Operation ......................................................................................................... 609

15.1 Operating Displays.................................................................................. 609

15.2 Information messages............................................................................. 610

15.3 Functions of the DBG60B keypad........................................................... 612

15.4 Memory card ........................................................................................... 616

16 Service ............................................................................................................. 618

16.1 Error information ..................................................................................... 618

16.2 Error messages and list of errors............................................................ 619

16.3 SEW Electronics Service ........................................................................ 637

16.4 Extended storage.................................................................................... 637

16.5 Disposal .................................................................................................. 638

17 Address Directory ........................................................................................... 639

Index................................................................................................................. 659

8System Manual – MOVIDRIVE® MDX60B/61B

1System overview of MOVIDRIVE®MDX60B/61B

System Description

1 System Description

1.1 System overview of MOVIDRIVE®MDX60B/61B

1.1.1 Power components

1452332683

3 x AC 380...500 V

3 x AC 200...240 V

MOVIDRIVE

MDX60/61B...-5_3

®MOVIDRIVE

MDX61B...-2_3

Regenerative power supply option

MOVIDRIVE MDR60A

Output

filter option

Output

choke option

Braking

resistor option

Line

filter option

Line

choke option

DC link

kVA

System Manual – MOVIDRIVE® MDX60B/61B 9

System overview of MOVIDRIVE®MDX60B/61B

System Description

1.1.2 Encoder and communication options

1452369291

MASTER

SLA VE

MOVIT OOL S

MDX60/61B standard variant with IPOS

plus®

DBG60B keypad option

MDX60/61B application version for

the use of "electronic cam", "Internal

synchronous operation" or the application modules.

System bus

(SBus)

MOVITOOLS® engineering software

Interface adapter option:

Encoder options:

USB 11AUWS 21B UWS 11A

DEH 11BDEU 21B DEH 21B DER 11B DIP 11B DIO 11B DRS 11B

DEU 21B

kVA

10 System Manual – MOVIDRIVE® MDX60B/61B

1System overview of MOVIDRIVE®MDX60B/61B

System Description

1.1.3 Fieldbus options

1452375307

DFC 11B DFD 11B

DFE 32B

DFE 24B

DFI 11B DFI 21B DFP 21B

DFE 33B

DFE33B

ETHERNET/IP

MODULE

STATUS

NETWORK

STATUS

xx xx xx xx

kVA

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