Server FP-1/9 Manual de usuario

Stainless Steel Pump

for use with fractional food pans,

150 mm (6") deep

MODELS INCLUDE:

FP-1/9

FP-1/6

CP-1/9

CP-1/6

CP-1/4

CP-1/3

for purchasing our Stainless Steel Pump.

This quality NSF listed pump delivers precise portions

and lasts for years of service.

CONSISTENT PORTIONS—SERVE BETTER

Thank You

Your pump may vary

depending on specic

model number.

Page 2

PUMP PARTS

PLUNGER

ASSEMBLY

DISCHARGE TUBE*

DISCHARGE

TUBE NUT

82027

(not used on every pump)

O-RING, 1"

05127

CYLINDER

82336

O-RING, 1-5/16"

82323

VALVE BODY

82431

KNOB*

(black knob:

82023-000)

LOCKING

COLLAR

83412

HEAD TUBE

82017

HEAD INSERT

82018

SPRING

82016

WASHER

82015

PISTON

82013

SEAL ASSEMBLY

83003

To reduce portion, add

GAGING COLLAR(S)*

83529 SM COLLAR: 1/8  oz reduction

82022 LG COLLAR: 1/4  oz reduction

PUMP DELIVERS 1 FL OZ PORTIONS

FOOD

EQUIPMENT

LUBRICANT

40179

BRUSH

82526

BRUSH

82049

COLLAR(S) USED PORTION RESULT

None 1  oz

1 Sm 7/8  oz

1 Lg 3/4  oz

1 Lg + 1 Sm 5/8  oz

2 Lg 1/2  oz

2 Lg + 1 Sm 3/8  oz

3 Lg 1/4  oz

3 Lg + 1 Sm 1/8  oz

LID*

PORTION CONTROL

*Parts may vary depending on specic

model.

Pump model, P/N (part number) and

other identication are stamped on lid:

For additional details about your pump,

visit www.Server-Products.com

Enter your P/N into the search bar.

MODEL NUMBER

MODEL

XXXX

P/N

#####

SERIES

##X ##X

If your pump has

threads on the

discharge tube,

use:

Page 3

SAFETY

According to food and safety regulations, most

foods must be stored and/or served at certain

temperatures or they could become hazardous.

Check with local food and safety regulators for

specic guidelines.

Be aware of the product you are serving and the

temperature the product is required to maintain.

Server Products, Inc. cannot be responsible for the

serving of potentially hazardous product.

IMPORTANT

Clean, rinse, sanitize, and dry parts daily or regularly to

comply with local sanitization requirements.

NSF International lists this pump as

“Not acceptable for dispensing potentially

hazardous foods.”

PUMP CLEANING

Use dishwashing soap,

hot water and nylon brush.

YES!

Pump is dishwasher safe.

FLUSH & RINSE

all pump surfaces with hot water.

Place lower end of pump into container

of hot water and operate pump until all

remaining product is expelled and only

hot water is discharged.

DISASSEMBLE & CLEAN

all washable parts with soap and hot water.

(See DISASSEMBLY on page 5.)

USE SUPPLIED BRUSH

to thoroughly clean inside discharge

tube and any conned areas.

RINSE

fully with clean water.

SANITIZE

all parts according to local sanitization

requirements. All parts in contact with food

must be sanitized.

AIR DRY

all parts fully.

Page 4

• Fully rinsing and drying all parts can help

prevent corrosion. Elements and minerals in

tap water can accumulate on stainless steel

parts and create corrosion.

• Do not use abrasive, caustic or ammonia

based cleansers.

• Do not use products containing acids,

alkalines, chlorine, or salt. These agents can

corrode stainless steel.

• Do not use metal scrapers or cleaning pads

that could scratch surfaces.

• A mildly abrasive nylon or brass brush may

be used to remove any stubborn deposits.

This durable pump includes

stainless steel components.

If you notice corrosion beginning on any

stainless steel surface, you may need to

change the cleansing agent, sanitizing agent,

or the cleaning procedures you are using.

CARE OF STAINLESS STEEL

CLEAN-IN-PLACE PROCEDURE FOR PUMPS

RINSE

• Place lower end of pump into 2 cups

(.5 L) of hot tap water (approximately

110°F /43°C) and pump until all tap

water is expelled.

RINSE

• Place lower end of pump into 1 cup

(.24 L) of hot tap water (approximately

110°F /43°C) and pump until all tap

water is expelled.

SANITIZE

• Mix one 1 oz (30 mL) packet of KAY-5

Sanitizer/Cleaner (EPA REG No. 5389-

15) with 2.5 gallons (9.5 L) of tap water

(approximately room temperature).

• Place lower end of pump into this

sanitizing mixture and repeatedly operate

pump until 1 quart (.95 L) sanitizing

mixture is pumped through pump.

CLEAN

• Pump out all (if any) remaining food

product from inside pump body.

• Wash and rinse off outside of pump body.

• Flush out and rinse inside of pump.

• Place lower end of pump into container

full of water and operate pump until all (if

any) remaining product is expelled

and only warm water ows from discharge

tube.

• Mix 1 tsp (5 mL) of dishwashing detergent

with 1 quart (.95 L) of hot tap water

(approximately 110°F /43°C).

• Place lower end of pump into cleaning

mixture. Pump until all cleaning mixture

is expelled.

Page 5

During disassembly, collect small parts in

a container to prevent loss.

DISASSEMBLY

REMOVE BOTH O-RINGS

from the valve body and bottom of

discharge tube.

Do not use a sharp tool.

REMOVE PLUNGER & LID

Turn locking collar

(and discharge tube nut if used)

counterclockwise to loosen and remove.

REMOVE CYLINDER &

DISCHARGE TUBE

Twist each counterclockwise to

release from slots in valve body.

If pump has been in use, rst rinse and ush

pump. See PUMP CLEANING on page 3.

REMOVE LOCKING COLLAR

REMOVE GAGING COLLAR(S)

(if used).

REMOVE HEAD INSERT

from inside head tube.

REMOVE SPRING & WASHER

from piston.

REMOVE SEAL ASSEMBLY

from piston.

Pry off.

Do not use a sharp tool.

REMOVE O-RING

from inside seal.

DISASSEMBLE PLUNGER:

REMOVE KNOB

Prevent knob from springing off:

Press head tube towards piston base

while twisting knob off.

PINCH & PULL

to remove o-ring

Page 6

INSTALL SMALL O-RING

into seal.

INSTALL SEAL

onto piston head. Apply food equipment

lubricant to outside of seal.

TIP: Flared end of seal should

face away from piston head.

SLIDE WASHER onto piston.

SLIDE SPRING onto piston

PREPARE HEAD TUBE

ASSEMBLY WASH ALL PARTS PROPERLY

BEFORE EVERY USE. See page 3.

SLIDE HEAD INSERT

(beveled edge rst)

into head tube.

TIP: The end

with smaller hole

should go in rst.

SLIDE LOCKING COLLAR

(wide side down) towards ared

end of head tube.

INSERT PISTON ASSEMBLY

into head tube assembly.

INSTALL KNOB

Press head tube down to compress

spring and expose piston threads.

Rotate knob clockwise to secure.

SET ASIDE

FOR STEP 3

PREPARE PISTON

OPTIONAL:

ADD GAGING COLLAR(S)

Slide collar(s) onto head tube

to reduce portion size.

See page 2 for PORTION CONTROL.

Page 7

INSTALL LARGE O-RING

into valve body. Apply food equipment

lubricant on o-ring.

INSTALL MEDIUM O-RING

onto discharge tube.

Apply food equipment

lubricant on o-ring.

INSTALL LID

by sliding smaller lid hole

over discharge tube.

Align center hole with

threads on cylinder.

INSTALL PLUNGER ASSEMBLY

into cylinder.

Rotate locking collar clockwise

onto cylinder threads to secure.

INSTALL DISCHARGE TUBE

onto valve body. Rotate discharge tube

clockwise and press down rmly to

secure into slots on valve body.

INSTALL CYLINDER

onto valve body.

TILT wide edge of cylinder

under nub on rim of valve body.

FIT TABS on cylinder into

corresponding notches in

valve body.

PRESS DOWN rmly and

ROTATE cylinder clockwise

to secure into slots.

IF DISCHARGE TUBE

HAS THREADS:

To secure lid, slide discharge tube nut

onto discharge tube.

Rotate nut clockwise to secure.

Page 8 Manual EM_01795_RevC 011723

FOOD PRODUCT OOZES OUT

AROUND LOCKING COLLAR?

• Ensure seal is properly installed on piston.

TIP: Seal has a slight taper.

Install with at side towards

top, ared side down.

GENERAL SERVICE,

REPAIR OR RETURNS

Before sending any item to Server Products for

service, repair, or return, contact Server Products

customer service to request a Return Authorization

Number. Merchandise must be sent to Server

Products with this number. Service is extremely

prompt. Typically, units are repaired and ship out

within 48 hours of receipt.

Merchandise being returned for credit must be in

new and unused condition and not more than 90

days old and will be subject to a 20% restocking

charge.

TROUBLESHOOTING

•Food product may be too thick or contain

a solid that will not pass through pump.

PROBLEMS WITH FLOW OR PORTIONS?

• If used: Ensure gaging collar(s) are undamaged

and properly installed on head tube.

• Clean pump.

PLUNGER DOESN’T RETURN

TO TOP AFTER DISPENSING?

• Ensure that the spring is functional.

Replace broken spring if necessary.

• Ensure that the washer is installed

between the spring and piston head.

PUMP DRIPS?

• Clean discharge tube with supplied brush.

• Food product may be too thin.

Visit www.Server-Products.com for more tips.

• Inspect all o-rings. Replace if damaged.

SERVER PRODUCTS

LIMITED WARRANTY

This Server product is backed by a two-year

limited warranty against defects in materials and

workmanship. See Server-Products.com for details.

NEED HELP?

Please be prepared with your Model, P/N and

Series located on the lid or base of the unit.

Example:

Chat with us!

[email protected]

262.628.5600 | 800.558.8722

Server Products Inc.

3601 Pleasant Hill Road

Richfield, WI 53076 USA MODEL

XXXX

P/N

#####

SERIES

##X ##X

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