Servend Ice & Beverage Dispensing Units Manual de usuario

Technician’s

Handbook

This manual is updated as new information and models

are released. Visit our website for the latest manual.

www.manitowocfsg.com

Leader in Ice & Beverage Dispensers

Servend Ice & Beverage

Dispensing Units

Part Number STH14 9/10

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Safety Notices

As you work on Manitowoc equipment, be sure to pay

close attention to the safety notices in this handbook.

Disregarding the notices may lead to serious injury

and/or damage to the equipment.

Throughout this handbook, you will see the following

types of safety notices:

Procedural Notices

As you work on Manitowoc equipment, be sure to read

the procedural notices in this handbook. These notices

supply helpful information which may assist you as

you work.

Throughout this handbook, you will see the following

types of procedural notices:

!Warning

Text in a Warning box alerts you to a potential

personal injury situation. Be sure to read the

Warning statement before proceeding, and work

carefully.

!Caution

Text in a Caution box alerts you to a situation in

which you could damage the equipment. Be sure

to read the Caution statement before proceeding,

and work carefully.

Important

Text in an Important box provides you with

information that may help you perform a

procedure more efficiently. Disregarding this

information will not cause damage or injury, but it

may slow you down as you work.

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NOTE: Text set off as a Note provides you with simple,

but useful, extra information about the procedure you

are performing.

Read These Before Proceeding:

!Caution

Proper installation, care and maintenance are

essential for maximum performance and trouble-

free operation of your Manitowoc equipment. If

you encounter problems not covered by this

handbook, do not proceed, contact Manitowoc

Foodservice Group. We will be happy to provide

assistance.

Important

Routine adjustments and maintenance

procedures outlined in this handbook are not

covered by the warranty.

!Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been

misused, abused, neglected, damaged, or

altered/modified from that of original

manufactured specifications.

We reserve the right to make product

improvements at any time. Specifications and

design are subject to change without notice.

STH14.book Page 4 Thursday, September 23, 2010 3:35 PM

Part Number STH14 9/10 5

Table of Contents

General Information

Model Numbers . . . . . . . . . . . . . . . . . . . . .9

How to Read a Model Number . . . . . . . . .9

Dispensing Basics . . . . . . . . . . . . . . . . . .10

Accessories . . . . . . . . . . . . . . . . . . . . . . .13

Serial Number Location . . . . . . . . . . . . . .15

Warranty Information . . . . . . . . . . . . . . . .15

Installation

General . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Dimensions . . . . . . . . . . . . . . . . . . . . . . . .18

Pre-installation Checklist . . . . . . . . . . . . .31

Location . . . . . . . . . . . . . . . . . . . . . . . . . .33

Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Water Supply . . . . . . . . . . . . . . . . . . . . . . .38

Setting Pressures . . . . . . . . . . . . . . . . . . .39

Component Identification

Typical Systems . . . . . . . . . . . . . . . . . . . .43

System Components . . . . . . . . . . . . . . . .46

Ice/Beverage and Counter Electric

Dispensers . . . . . . . . . . . . . . . . . . . . . . . .53

Maintenance

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . .55

Disassembly . . . . . . . . . . . . . . . . . . . . . . .59

Replacement . . . . . . . . . . . . . . . . . . . . . . .79

Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . .82

Shipping, Storage and Relocation . . . . .87

Operation

Blade Tower Brixing . . . . . . . . . . . . . . . . .89

CEV Electronic Ice & Carbonation Control 90

Flavor Magic Programming . . . . . . . . . . .93

Flav’R-Pic External Programming . . . . . .97

Flav’R-Pic (FRP-250) Programming . . . .100

Flav’R-Pic (FRP-250) Brixing Procedure 105

FlexTower Programming Modes . . . . . . .115

Adjustments . . . . . . . . . . . . . . . . . . . . . . .120

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6 Part Number STH14 9/10

Agitation Timer . . . . . . . . . . . . . . . . . . . . 124

Troubleshooting

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Liquid Level Control . . . . . . . . . . . . . . . . 137

Diagnosing a Defective Carbonator . . . . 138

Component Specifications

Electrical Requirements . . . . . . . . . . . . . 139

Minimum Circuit Ampacity . . . . . . . . . . . 139

Grounding Instructions . . . . . . . . . . . . . . 141

Pump Deck Wiring . . . . . . . . . . . . . . . . . . 143

Water Supply . . . . . . . . . . . . . . . . . . . . . . 144

Charts

Flavor Magic Logic Matrix . . . . . . . . . . . . 147

Flav’R-Pic (FRP-250) Logic Matrix . . . . . 150

Diagrams

Blade Tower Plumbing . . . . . . . . . . . . . . 153

CEV-30i & CEV-30e Plumbing . . . . . . . . . 156

CEV-40i & CEV-40e Plumbing . . . . . . . . . 158

CT-6 Plumbing and Wiring . . . . . . . . . . . 160

CT-8 Plumbing and Wiring . . . . . . . . . . . 161

CF-1522 Plumbing . . . . . . . . . . . . . . . . . . 162

DI-1522 Post-mix Plumbing . . . . . . . . . . 164

DI-1522 Pre-mix Plumbing . . . . . . . . . . . 164

DI/DIL-2323 6 Valve Post-mix Plumbing 165

DI/DIL-2323 8 Valve Post-mix Plumbing &

Variety Valve . . . . . . . . . . . . . . . . . . . . . . 166

DI/DIL-2323 10 Valve Post-mix Plumbing 167

DI/DIL-2323 6 Valve Pre-mix Plumbing . 168

Flavor Magic Plumbing . . . . . . . . . . . . . . 169

FRP-250 Plumbing Diagram . . . . . . . . . . 170

FRP-250 & FRP-250SCI Tubing Layout . 171

FT-8 Plumbing . . . . . . . . . . . . . . . . . . . . . 172

FT-12 Plumbing . . . . . . . . . . . . . . . . . . . . 172

FlexTower Water Recirculation Pump Flow

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

FlexTower Water Chiller Flow . . . . . . . . . 173

MDH-302 12 Valve Plumbing . . . . . . . . . . 174

MDH-402 16 Valve Plumbing . . . . . . . . . . 175

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Part Number STH14 9/10 7

MDH-402 20 Valve Plumbing . . . . . . . . . .176

S/SV150 6 Valve Diagram . . . . . . . . . . . .177

S/SV175 8 Valve Diagram . . . . . . . . . . . .177

S/SV200/250/SV-250QD 8 Valve Diagram 178

S/SV200/250 10 Valve Diagram . . . . . . . .178

Flex Manifold Diagrams . . . . . . . . . . . . . .180

CEV Wiring . . . . . . . . . . . . . . . . . . . . . . . .181

CF Drop-In Series Wiring . . . . . . . . . . . . .187

Drop-in Wiring . . . . . . . . . . . . . . . . . . . . . .188

Flavor Magic Wiring . . . . . . . . . . . . . . . . .192

Flav’R-Pic (FRP-250) Wiring . . . . . . . . . .193

FlexTower Wiring . . . . . . . . . . . . . . . . . . .195

MDH-302 & MDH-402 Wiring . . . . . . . . . .199

NGF-250 Wiring . . . . . . . . . . . . . . . . . . . . .201

quickdraw Wiring . . . . . . . . . . . . . . . . . . .202

S/SV/SVi Wiring . . . . . . . . . . . . . . . . . . . .203

Selectable Ice Wiring . . . . . . . . . . . . . . . .205

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8 Part Number STH14 9/10

This Page Intentionally Left Blank

STH14.book Page 8 Thursday, September 23, 2010 3:35 PM

Part Number STH14 9/10 9

General Information

Model Numbers

This manual covers the following models:

How to Read a Model Number

CEV-30j CEV-30e CEV-30i

CEV-40e CEV-40i CT-6

CT-8 DI-1522 DI-2323

DIL-2323 FRP-250 FRP-250SCI

FT-8 FT-12 FT-16

M-15 M-45 M-90

MDH-302 MDH-402 MDH-302CI

MDH-302SCI MDH-402CI MDH-402SCI

NGF-250 NGF-250QD S-150

S-200 S-250 SV-150

SV-175 SV-200 SV-250

SV-150i SV-175i SV-200i

SV-250i SV-250QD SV-200SCI

SV-250SCI BLADE TOWER FLAVOR MAGIC

S - Ice Dispenser

SV - Ice/Beverage

Dispenser i - Internal Carb

QD - Quickdraw

Ice Capacity

Model Prefix Model Suffix

Model Base

SV–250–i

STH14.book Page 9 Thursday, September 23, 2010 3:35 PM

10 Part Number STH14 9/10

Manitowoc Foodservice developed this manual as a

reference guide for the service agent and installer of

fountain equipment.

Fountain dispensing is the serving of a beverage (soft

drink, tea, or juice, etc.) from a dispenser that will chill

the product to an acceptable serving temperature for

the consumer.

The beverage, delivery system and dispenser can be

postmix or premix. The system may be an elaborate

system with most of the components in the back of the

store and the dispenser in the front. Fountain systems

could be a simple system with the complete system

under the counter where the dispenser is located.

Our goal is that this manual will remove some of the

confusion, and mystery of beverage dispensing

equipment while providing a general overview of

service to the equipment.

Dispensing Basics

WHAT IS CARBONATION

Carbonation is the process of mixing carbon dioxide

gas into a liquid (water). The resulting liquid is called

soda water or carbonated water. The carbon dioxide

gas is the bubbles you see when a carbonated

beverage (like soda) is dispensed.

Most cola, lemon-lime products, etc. are carbonated.

Normally teas, juices, etc. are noncarbonated.

Some beverage technicians refer to noncarbonated

water as sweet water.

WATER CHARACTERISTICS

Water makes up over 80% of the typical finished

beverage. The quality of this primary ingredient is of

utmost importance. You should use regular cold tap

water, not water that has been through a water

softener, conditioner, etc. Any off taste or color should

be treated by proper water filtration.

STH14.book Page 10 Thursday, September 23, 2010 3:35 PM

Este manual sirve para los siguientes modelos

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Servend

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Servend

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Servend

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Servend

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Servend

Servend MDH-402 Series Instrucciones de uso

Servend

Servend SV-200 SCI Instrucciones de uso

Servend

Servend S Series Instrucciones de uso

Servend

Servend SV-200 Manual de usuario

Servend

Servend STH14 Manual de usuario

Servend

Servend MDH-402 Series Manual de usuario

Servend

Servend CF-1522 Instrucciones de uso

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