SEPAREL EF Series Manual de usuario

www.separel.com/en

Instruction Manual for

SEPAREL EF Modules

Hollow Fiber Membrane Module

Before using the SEPAREL® EF series, be sure to read this instruction manual to ensure safe and

proper use.

DIC will not have any liability to a customer or end user in connection with any costs and damages

arising directly or indirectly from any defective modules.

We are not responsible for any usage, installation, or any other handling done by the customer.

The module must be used, installed, and handled responsibly by the customer.

EF-002A-P EF-010 EF-020 EF-040P EF-120

EF (External Flow) Series

؞EF-002A Series

؞EF-010 Series

؞EF-020 Series

؞EF-040P Series

؞EF-120 Series

Application Materials Product Division

Ver. 1. 2

June 3, 2016

Ṳ

About this Instruction Manual

This instruction manual explains how to handle SEPAREL® EF degassing modules, such

as the EF-002A, EF-010, EF-020, and EF-120 series, with precautions to be followed for

your safety.

Before using the SEPAREL® EF series, be sure to read this instruction manual to ensure

safe and proper use.

Depending on use conditions, proper methods for usage and storage may differ even

though there are descriptions about usage methods, storage methods, and risks

associated with the product module within this manual.

Please note that this manual does not describe all information about risks related to

usage and storage of the product.

Although the content of this instruction manual is based on reliable testing and

measurement results, no guarantees are provided for its accuracy.

DIC does not have any responsibility for anything described or not described in this

manual.

The details of this instruction manual may be modified for improved reliability of the

SEPAREL® EF series or to account for changes in its design.

Application Materials Product Division

INSTRUCTION MANUAL

ṲWarranty, Warranty Period

ẔWarrantyẕ

At the time of delivery, DIC warrants that the Separel module will be free from defects in material and

workmanship and meet the specifications supplied to the customer by DIC.

ẔWarranty Period ẕ

The following Warranty Period is applied only if customer use of the Separel module is in accordance with the

instructions contained in this manual, the specification sheet, any applicable Cleaning Guides and the Warranty

Statement.

(1) Water

Maximum 12 months from the date of delivery of the module

- This warranty period is applied only if customer refers to P.11, 3-3 (1).

- The above warranty will be voided in the event that water of unspecified quality is used.

(2) Liquids other than water

- Water-Based Liquid : Maximum 12 months from the date of delivery of the module*1

- Non-Water-Based Liquid : Maximum 6months from the date of delivery of the module*1

*1 The warranty periods shown above are strictly to demonstrate the maximum warranty period available for

the modules. Any actual warranty period will be based upon the results of compatibility tests of the module

with all liquids which may come in contact with the module. The compatibility testing procedures will be

informed to the customer by DIC. It is the customer’s responsibility to conduct the compatibility tests and

provide the results thereof to DIC. In accordance with the results of the compatibility test, any warranty period

will be determined through consultations between DIC and the customer. DIC and the customer will agree in

writing to the warranty period, as well as, terms of use for the module (“Warranty Statement”).

If a liquid other than water (2) is used, only several SEPAREL products are applicable—please refer to Table 1

below.

Model

Liquid

Ṟ

Water

ṟ

Liquids other than water

ί

Developing solution, Inkjet Inks and so on)*2

EF-002A series ṺṺ

EF-010 series Ṻᶣ

EF-010G series ṺṺ

EF-020 series Ṻᶣ

EF-020G series ṺṺ

EF-040P series Ṻᶣ

EF-120 series Ṻᶣ

“․‒‾⁛ ⁛󱀇⁗⁖‒󱀇⁡‒⁞⁛⁣󱀈⁛⁖⁥‒⁘⁡⁤‒󱀊⁚⁛⁕⁚‒⁘⁞󱀈⁛⁖‒⁕⁡ ⁢⁓󱀇⁛⁔⁛⁞⁛󱀇⁫‒⁚⁓⁥‒⁔⁗⁗⁠‒󱀉⁗⁤⁛⁘⁛⁗⁖†‒⁆⁚⁗‒⁂‸‟‸‒⁅⁗⁤⁛⁗⁥‒⁞⁛⁥󱀇⁗⁖‒ ⁓⁫‒⁓⁞⁥⁡‒⁔⁗‒󱀈⁥⁗⁖‒⁘⁡⁤‒

‵⁚⁗ ⁛⁕⁓⁞⁥‒⁓⁠⁖‒⁅⁡⁞󱀉⁗⁠󱀇⁥†

⁆⁓⁔⁞⁗ ‣ ‵⁡⁤⁤⁗⁥⁢⁡⁠⁖⁗⁠⁕⁗‒󱀇⁓⁔⁞⁗

INSTRUCTION MANUAL

Application Materials Product Division

Ṳ

Warranty Remedy

ẔWarranty Remedyẕ

During the applicable warranty period as specified in the Warranty Statement, any defective module

will be replaced free of charge by DIC in cases where a defect is found under normal use in

accordance with this instruction manual and under use and storage conditions specified in the

specification sheet and Warranty Statement.

This is the sole remedy available to the customer under this warranty. DIC will not have any liability

to a customer or end user in connection with any costs and damages arising directly or indirectly

from any defective modules.

We are not responsible for any usage, installation, or any other handling done by the customer. The

module must be used, installed, and handled responsibly by the customer. The above warranty will

be voided in the event that a liquid which has not been specified for use between the customer

and DIC, as specified in the Warranty Statement, is used in the module or by any other use,

installation or handling that is not in accordance with the instructions contained in this manual, the

specification sheet and Warranty Statement.

This module is consumable. DIC recommends that customers replace the module within the

warranty period.

Ṳ ᵰᶃᶅᵿᶐᶂᶇᶌᶅᴾᵰᶃᶎᶐᶍᶂᶓᶁᶒᶇᶍᶌᴾᵿᶌᶂᴾᵮᶆᶍᶒᶍᶁᶍᶎᶗᶇᶌᶅᴾᶍᶄᴾᶒᶆᶇᶑᴾᵫᵿᶌᶓᵿᶊ

Ṹ ᵰᶃᶎᶐᶍᶂᶓᶁᶒᶇᶍᶌᴾᶍᶄᴾᶒᶆᶇᶑᴾᶋᵿᶌᶓᵿᶊᴾᶇᶌᴾᶕᶆᶍᶊᶃᴾᶍᶐᴾᶇᶌᴾᶎᵿᶐᶒᴾᶇᶑᴾᶑᶒᶐᶇᶁᶒᶊᶗᴾᶎᶐᶍᶆᶇᶀᶇᶒᶃᶂᵌ

Ṹ ᵲᶆᶃᴾᶁᶍᶌᶒᶃᶌᶒᴾᶍᶄᴾᶒᶆᶇᶑᴾᶋᵿᶌᶓᵿᶊᴾᵿᶐᶃᴾᶑᶓᶀᶈᶃᶁᶒᴾᶒᶍᴾᶁᶆᵿᶌᶅᶃᴾᶕᶇᶒᶆᶍᶓᶒᴾᶌᶍᶒᶇᶁᶃᵌ

Ṹ ᵱᵣᵮᵟᵰᵣᵪ®ᶇᶑᴾᵿᴾᶐᶃᶅᶇᶑᶒᶃᶐᶃᶂᴾᶒᶐᵿᶂᶃᶋᵿᶐᶉᴾᶍᶄᴾᶒᶆᶃᴾᵢᵧᵡᴾᵡᶍᶐᶎᶍᶐᵿᶒᶇᶍᶌᵌ

INSTRUCTION MANUAL

Application Materials Product Division

Contents

1. General Precautions P. 6

2. Upon Receipt P. 6

3. Installation P. 7

4. Start-Up P. 13

5. Shutoff and Storage P. 15

6. Restart P. 15

7. Maintenance P. 16

Reference Data

1. Basic Principles of Degassing P.17

2. Vacuum Pressure Degree P.18

3. Setting Value of Vacuum Pressure Degree P.19

4. Range of Liquid Flow Rate P.20

5. Inner Volume P.21

6. Troubleshooting P.22

Contacts P.25

Application Materials Product Division

INSTRUCTION MANUAL

1. BASIC PRECAUTIONS

2. UPON RECEIPT

1-1. Maintain use, handling, and storage conditions described in specifications.

1-2. SEPAREL is consumable. We recommend replacement within the warranty period.

1-3. We are not responsible for any usage, installation, or other handling done by the customer.

Make sure that the product is used, installed, and handled responsibly.

1-4. Do not feed the following liquids into SEPAREL–oxidizing agents (highly concentrated

chlorine water, ozone water, etc.), strong acids, strong bases, organic solvents, alcohol,

oils, or any other liquid which is not compatible with the liquid and materials that SEPAREL

modules are composed of.

1-5. Do not remove the end-cap of SEPAREL modules..

1-6. Do not shake or shock the module.

1-7. Protect the module from direct exposure to the sun.

1-8. Do not freeze the module.

1-9. Strictly maintain the quality of supplied liquid, temperature, and pressure based on the

specifications stipulated under the item number for each module.

1-10. Refer to the cleaning guidelines before cleaning with

In cases where liquid that has not been deemed compatible by DIC is used,

no warranty will apply to the product.

2-1. Check the label and shape of the module to confirm that the type and series number

are the same as that of which you ordered.

2-2. Check whether no damage was sustained during transportation. If you find any

damage, notify your sales representative immediately.

2-3. Do not physically shock or shake the SEPAREL module during unloading or storage.

INSTRUCTION MANUAL

Application Materials Product Division

Type of SEPREL EF-Series Modules

3. Installation

INSTRUCTION MANUAL

Application Materials Product Division

(1) Vacuum Mode

(2) Sweep Mode

This is a mode in which Vacuum Mode is combined with the Sweep

Mode. This is the most effective method in removing dissolved oxygen

or carbon dioxide in order to achieve a low concentration.

(3) Combo Mode

Air Combo Mode

Carbon dioxide is removed by the vacuum drawing in atmosphere air.

Therefore, this is a low-cost method.

Vacuum Mode is an effective method to remove gases from liquids

using the two vacuum ports. This process is when vacuum drawing

occurs with a pump that is inside the hollow fiber.

Vacuum drawing lowers the partial pressure on the lumen side, making

the dissolved gas move to the shell side. The gas will then be emitted

through the vacuum pump.

Removal efficiency is controlled by the degree of the vacuum because,

the higher the pressure of the vacuum, the lower the dissolved gas

concentration in the liquid becomes.

3. Installation

INSTRUCTION MANUAL

Degasification Methods

This is the most economical method to remove carbon dioxide from

liquids.

Sweep Mode is a process in which the gas flows in the opposite

direction of water flow on the shell side of the degasification module—

the interior of the hollow fiber.

When a gas that is different from the one to be removed flows in, it

lowers the partial pressure on the lumen side, causing the gas to be

removed to the shell side for emission. Performance depends on the

purity of the sweep gas.

Application Materials Product Division

It is possible particles may be present and pass through the module. If there is any trouble with

such particles, please install a filter and filter the liquids after they exit the SEPAREL module, but

before application.

3. Installation

INSTRUCTION MANUAL

Example of Installation

The above example is for your reference.

Depending on use conditions, the above example may not be suitable.

Optimal flow direction differs by use conditions and the above flow

direction is not always the correct direction. For suitable flow direction,

Application Materials Product Division

3-1. Place of Installation:

Install SEPAREL in accordance with conditions specified in the specification sheet,

⅐No exposure to direct sunlight

⅐No physical shock or shaking

⅐No contact with dust, moisture, corrosive gas, or liquid

⅐Easy access for maintenance, inspection, repair, and replacement

3. Installation

INSTRUCTION MANUAL

3-2. Method of Installation:

⅐Set the vacuum port downward to smoothly purge liquid derived from vapor.

⅐If you fix SEPAREL with a U-band, make sure not to loosen the fitting. Do not apply too

much pressure when fixing SEPAREL with a U-band as too much pressure may damage

the module. Putting a cushion between SEPAREL and U-band may prevent damage to

the module.

3-3. Connection of the SEPAREL Module:

⅐Clean pipe/tube before connecting to prevent/remove dust, rust, oil, etc.

⅐Do not apply too much pressure to the connection.

⅐Do not shake or shock the SEPAREL module. Shaking or shocking SEPAREL

may damage the module even if it is a light impact.

⅐Because the housing of the SEPAREL module is composed of PP, polypropylene,

excess pressure to the connector may cause damage to the connecting port. Excess

pressure to connecting port may shave thread and cause resin particles to appear in the

liquid side.

⅐Do not touch hollow fibers.

⅐When you add a connector, adjust the insertion depth and not the screw part to touch

hollow fibers. If the screw part touches the hollow fibers, the hollow fibers may become

damaged.

⅐Depending on the type of connector, recommended conditions of connector insertion

may differ. For detailed conditions, including torque value, contact us.

⅐The liquid feeding pump is recommended to be placed in front of the SEPAREL module.

⅐When you uninstall the SEPAREL module, be careful to not damage it.

⅐If a connecting part is shaped as a tube fitting, insert a tube to a directed depth.

Application Materials Product Division

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