Senect FILTER CONTROL Series Manual de usuario

Product type

Product name:

SENECT®FILTER|CONTROL

Versions:

FILTER|CONTROL (150 W)

FILTER|CONTROL (300 W)

Type:

FC-A1-333-150

FC-A1-333-300

Producer:

SENECT GmbH & Co. KG

An 44 –No. 11

76829 Landau / Germany

Important note:

Please read this manual carefully and store it so that you can use it later. Read the warning and safety

notes attentive.

Further information and latest software releases or documents can be downloaded from:

www.senect.de

Table of contents

Product type............................................................................................................................................ 2

Table of contents..................................................................................................................................... 3

Used symbols and wording ..................................................................................................................... 4

General Security Notes............................................................................................................................ 4

Intended use ........................................................................................................................................... 5

General theory of operation ................................................................................................................... 5

Getting started ........................................................................................................................................ 6

Scope of delivery................................................................................................................................. 6

Note..................................................................................................................................................... 6

Installation and start-up...................................................................................................................... 6

Operation .............................................................................................................................................. 14

Display and symbols.......................................................................................................................... 14

Buttons and menu............................................................................................................................. 15

Accessoires for the SENECT FILTER|CONTROL...................................................................................... 33

Connecting a solenoid valve to refill water....................................................................................... 33

Troubleshooting: What if… ................................................................................................................... 33

Technical Data...................................................................................................................................... 34

Information about the correct disposal ................................................................................................ 34

Guarantee ............................................................................................................................................. 35

Used symbols and wording

DANGER!

Warning of life threatening dangers.

WARNING!

Warning of possible life threatening and / or severe irreversible

injuries.

ATTENTION!

Warning of possible medium or slight injury.

ATTENTION!

Follow the notes to avoid damage of equipment.

NOTE!

Further information for the use of the device.

NOTE!

Further information for the use of the device.

General Security Notes

The SENECT® FILTER|CONTROL is an electronic control unit developed for controlling drum

and belt filters.

Since it is an electric product the common prerequisites for a safe instrument usage

must be fulfilled. The device must be operatated with 230 V AC (~50 Hz). Ensure

that all cables are installed safely so that no obstacles for persons are built and all.

Mount all cables and electric devices protected against direct environmental

impacts like overheating by direct sunlight and water. Even if the product is

protected against spray water, the product´s lifetime will be elongated, if it is

mounted on a protected place.

For many applications a ground fault circuit interruper (interrupting current <= 30 mA) is

required by law. Inform yourself about the valid legislation. If the mains plug cable is damaged,

only the producer or a qualified person designated by the producer is allowed to repair the

damage.

Intended use

The operating temperature of the device must be between 0°C and +40°C. It is not allowed to

modify the FILTER|CONTROL, to open the housing or to insert anything into the housing.

If the power cable is damaged, it must be replaced by the producer or a qualified person

designated by the producer to avoid potential dangers.

The device is designed to be operated by professional users. It can be also operated by

children over the age of 8 years and persons with limited physical, sensorial or cognitive ability,

if they are supervised, trained in the operation of the device, able to operate the device safely

and if they understand potential risks resulting from the operation. It is for children or persons

with limited physical, sensorial or cognitive ability not allowed to perform any maintenance

works.

Please store this manual. We suggest the storage a copy of the manual in the vicinity of the

drum filter.

Technical and optical changes of this manual are subject to alterations.

Warning: Before doing any maintenance work switch off all electric devices or unplug

the mains plug.

Intended use

The SENECT® FILTER|CONTROL is an electronic control unit developed for

controlling drum and belt filter in industrial applications. It can be combined with

maximal two water level sensors (SENECT PS-300-MA or EPS-250-MA), one filter

case switch, one solenoid valve (MVW-M12-SC) and one further actuator (e.g. alarm lamp VIS-

LED).

On the three 230 V AC plugs, one spray pump, one UVC lamp or a 230 V AC filter motor and

one circulation pump can be connected.

The direct control of drum or belt filters is only possible for filter with a 24 V DC filter

motor with max. 5 A (FC-A1-333-150) or 10 A (FC-A1-333-300) or with a 230 V AC

filter motor. The spray pump must be operated with 230 V AC with a maximal

current of 8 A.

General theory of operation

Drum and belt filter (terms were used interchangeably) remove suspended particles in

aqueous solutions. Therefore, the water flows through a filter mesh and the particles stick to

the mesh. The FILTER|CONTROL can detect if the filter mesh is clogged by measuring the water

level in front of or behind the filter (only with the optional PS-300-MA or EPS-250-MA). If the

Getting started

filter mesh is clogged, the FILTER|CONTROL starts the filter motor so that the drum starts to

rotate or the belt starts to move and the spray pump will be activated. The filter mesh will be

flushed and all dirt particles will be washed to the outlet.

Alternatively, if the is no water level sensor connected to the FILTER|CONTROL, a time

controlled operation of the filter is also possible.

With the FILTER|CONTROL, many parameters can be set by the user so that many different

types of filter can be operated with the FILTER|CONTROL.

With its 230 V AC circulation pump plug, one pump with a maximum power of 900 W can be

connected and is therefore implemented in the control algorithm. This enables for example

the emergency switch-off of this pump in case of water level below the alarming threshold. If

you want to use a pump with a power of over 900 W, the optional Power Switch (PWS-24230-

SC) can be used.

Besides the operation of the filter, the FILTER|CONTROL can regulate the water level (PS-300-MA or

EPS-250-MA plus solenoid valve MVW-M12-SC necessary) by measuring the water level and

activating a solenoid valve.

Getting started

Scope of delivery

o1 x FILTER|CONTROL unit with 3 m power cable

o1 x Motor cable

o1 x Wall mount set

o1 x Manual

Note

Please check directly after delivery, that the package is not destroyed or damaged

or was opened before. Please check also, that all parts as listed above are included.

If anything is missing or broken, please contact us as soon as possible within 14 days.

Unfortunately, we cannot accept later information of damage, which happened during the

transport.

Installation and start-up

Choose a place for your FILTER|CONTROL which is clean, dry and protected from

direct sunlight. Ensure that all cables are placed safely and all regulations are

fulfilled.

To mount the FILTER|CONTROL, place the delivered wall mounting parts on the back of the

device. Tight the parts with the delivered screws (3 x 10 mm, see Fig. 1). Afterwards, you can

use the wall mounting parts of the FILTER|CONTROL to attach the device to its place, e.g. on

a wall.

Getting started

Fig. 1: Connecting an open channel drum filter and a boxed drum filter. Please note that the filter motors here are

controlled by the high-power acuator output port OUT 3.

Getting started

Fig. 1: Wall mounting parts and dimensions of the drill holes of the FILTER|CONTROL.

Plug the 230 V power plug of the FILTER|CONTROL in a spray water protected plug (IPx4 or

higher) but do not switch FILTER|CONTROL on yet.

1.) Water level sensor installation

If you do not have a water level sensor, please continue with 2.).

The optimal location of the water level sensor (PS-300-MA or EPS-250-MA) is where

a control over the proper functioning of the circulation pump is. In a gravity system,

this location is usually behind the filter while in pumped systems, this is typically

before the filter or in the pre-chamber of the filter.

Please do not insert the water level sensor deeper than 2.5 m and ensure that it is well fixed

and at a place with low direct currents. Read also the instructions of the level sensor manual.

Fig. 2: Sensor and actuator ports of the FILTER|CONTROL.

Getting started

Connect the water level probe PS for the filter control with SENSOR 1 (see Fig. 2). If you are

using a second water level probe PS, connect the 2nd probe with SENSOR 2.

If you are using two water level sensors EPS-250-MA, connect the sensor in the filter chamber

with SENSOR 1 and the sensor in the pre chamber with SENSOR 2 (for water refill).

2.) Case switch

If your filter is equipped with a case or cover proximity switch, you can connect it to SENSOR 3.

If you do not have a suitable plug at your switch, you can order the proper plug from SENECT

or your dealer.

The function of the case switch is to switch off the drum motor and a connected UVC lamp

(which are often located inside the drum filter), when the cover is opened (mode: drum filter).

In the mode “belt filter” is selected, then only the UVC lamp is switched off.

Please consider that the case or cover switch does not fulfil all requirements to be an

emergency stop switch according to EN ISO 13850:2015-10.

3.) Filter motor

24 V DC Filter motors:

Ensure that the filter motor is correctly installed at your filter and check in the technical

documentation, if the motor can be operated with 24 V DC (max. current 5 or 10 A). If yes,

you can connect the motor with the delivered cable (polarity: red = +, black = -). Connect the

motor cable plug to OUT 3 (motor).

Fig. 3: View at the lower side of the FILTER|CONTROL.

Getting started

230 V AC Filter motors:

If your filter is equipped with a 230 V AC motor, connect its plug at the 230 V plug UVC /

MOTOR. Please consider that only motors with a power of max. 500 W can be connected

directly. Motors with a higher power consumption can be connected via the optional Power

Switch 24-230.

Note here, that all functions where the motor speed is controlled by the FILTER|CONTROL do

not work, because there is just an on / off switching of the filter motor possible. These

functions are:

Intensive cleaning programme

Soft motor start

High-pressure cleaning mode

If you want to use these functions with AC motors, you need a variable frequency drive to

control the motor speed.

230 V / 400 V AC Filter motors connected via variable frequency drive (VFD):

For changing the rotation speed of AC filter motors, which allows to use all functions which

change the motor speed, a variable frequency drive between the FILTER|CONTROL and the

filter motor is necessary.

SENECT offers fully configurated, parametrized and wired VFDs. The green labelled actuator

cable from the VFD must be connected to one the actuator output ports, e.g. OUT 1.

Note: Select the function “filter motor” for the corresponding actuator output port

(here OUT 1) and select the additional function “variable frequency drive”.

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