Selectronic 2000 EVO1 Manual de usuario

EN HEATING CONTROLLER UNIT • Installation Manual

Important Notice.......................................................... 3

Type ariants...............................................................3

Frontpanel...................................................................4

Control Board..............................................................4

Connecting, Power Up.................................................5

Software Settings........................................................8

Software - Main Screen...............................................8

Software - Main Menu..................................................9

Software - Zone Menu...............................................12

List of Parameters......................................................15

Technical data............................................................15

Index.........................................................................16

E O-SZUTM_A5B010AEN

Fig. 1.

Fig. 2.

Fig. 3.

IMPORTANT NOTICE

Attention! Improper installation or operation shall lead to serious accidents and damages! In order to perform proper installation and operation, all and any instructions shall

absolutely be respected!

Before putting into operation, please read these Installation Manual carefully!

Any installation works, connections and settings, repairs and servicing of electronic commands discussed here shall only be performed by electricians qualified for heating

techniques under strict respect of safety and security rules in force or detailed here.

The mechanic shall be liable to organise training for the end user (both orally and in writing) about the operation of equipment, on possible sources of risk and on routine checks

to avoid eventual errors.

It is strictly prohibited to connect and set up electronic equipment under voltage because of risk of electric shock!

Electronic command is highly sensible to humidity, vapours and contaminations, which might even cause lasting malfunctions, too. The command is equipped with rubber stuffing

boxes of IP 67 protection, which, in case of intended use, prevent intrusion of humidity, vapours or contaminations to the command.

Command panels located in the top and bottom of box are linked to each other by a multicore cable. You shall not leave the box cover hanging on this cable in any case! When

installing, you shall provide a support to the box cover or have it removed by disconnecting the easily dismantling line terminals!

Improper putting into operation of product might cause a serious, eventually incurable error either in command or in sensors or in other complementary parts or in devices

operated (radiator, fan etc.).

The product is particularly ESD sensible (sensible for discharges caused by electro-static charge), for this reason, before touching the product, you shall proceed to electro-static

discharging in any case.

Acknowledgement operations (deleting error messages of burner or radiator) can only be performed if visibility onto equipment is fully ensured, a workmanlike inspection

completed professionally, nobody staying near to equipment and by putting the equipment into operation, no personal injury or material or property damage can occur.

Warning! We decline our liability for damages originating from non-respect of safety, installation or other instructions listed in these ’Instructions of Installation’ or of safety and

security prescriptions actually in force! Non-compliance with these clauses might involve the expiry of guarantee!

The product may not be treated as household waste. Instead it shall be handed over to the applicable collection point. By ensuring of this product is disposed correctly, you

will help prevent potential negative consequences for the environment and human health. Recycling materials helps preserve resources of the earth.

TYPE VARIANTS

EVO1 heating controller unit for one zone

▪ FUNCTIONS:

▫ industrial temperature controller unit for several types of burners

▫ controlling of 1 zone

▫ easy to set up & work with via informative LCD and useful keyboard

▫ heating expenses stored for last 4 years in monthly split

▫ several acces levels to avoid unintentional adjustments

▪ INPUTS:

▫ 1 x emergency stop input(NC)

▫ 1 x fan safety relay input(NC)

▫ 1 x remote controller input(customizable)

▫ 2 x inner temperature sensor input(averaged)

▫ 1 x outter temperature sensor input

▪ OUTPUTS:

▫ 1 x fan output

▫ 1 x 2-staged burner output(with reset output & error signal input)

▫ 1 x global error message output

EVO2 heating controller unit for two zones

▪ FUNCTIONS:

▫ industrial temperature controller unit for several types of burners

▫ controlling of 2 zones

▫ easy to set up & work with via informative LCD and useful keyboard

▫ heating expenses stored for last 4 years in monthly split

▫ several acces levels to avoid unintentional adjustments

▪ INPUTS:

▫ 1 x emergency stop input(NC)

▫ 2 x fan safety relay input(NC)

▫ 2 x remote controller input(customizable)

▫ 2 x inner temperature sensor input

▫ 1 x outter temperature sensor input

▪ OUTPUTS:

▫ 2 x fan output

▫ 2 x 2-staged burner output(with reset output & error signal input)

▫ 1 x global error message output

EVO3 heating controller unit for three zones

▪ FUNCTIONS:

▫ industrial temperature controller unit for several types of burners

▫ controlling of 3 zones

▫ easy to set up & work with via informative LCD and useful keyboard

▫ heating expenses stored for last 4 years in monthly split

▫ several acces levels to avoid unintentional adjustments

▪ INPUTS:

▫ 1 x emergency stop input(NC)

▫ 3 x fan safety relay input(NC)

▫ 3 x remote controller input(customizable)

▫ 3 x inner temperature sensor input

▫ 1 x outter temperature sensor input

▪ OUTPUTS:

▫ 3 x fan output

▫ 3 x 1-staged burner output(with reset output & error signal input)

▫ 1 x global error message output

EVO4 heating controller unit for four zones

▪ FUNCTIONS:

▫ industrial temperature controller unit for several types of burners

▫ controlling of 4 zones

▫ easy to set up & work with via informative LCD and useful keyboard

▫ heating expenses stored for last 4 years in monthly split

▫ several acces levels to avoid unintentional adjustments

▪ INPUTS:

▫ 1 x emergency stop input(NC)

▫ 4 x fan safety relay input(NC)

▫ 4 x remote controller input(customizable)

▫ 4 x inner temperature sensor input

▫ 1 x outter temperature sensor input

▪ OUTPUTS:

▫ 4 x fan output

▫ 4 x 1-staged burner output(with reset output & error signal input)

▫ 1 x global error message output

FRONTPANEL

The unit includes the operating organs shown in figure (Fig. 1).

The operation shall be performed in the manner used by mobile phones: communication can be established with the device, navigation performed in menu system, setting

performed on basis of information displayed on the screen through function keys, direction keys, OK-button and Esc-button.

Esc-button can be used at any point of menu system to prevent unintentional or erroneous data modification.

1 - DISPLAY

colour display with backlight to show or visualise miscellaneous status information, parameters settled or any other function/information

2 - FUNCTION KEYS

they have no permanent function, this is the text displayed on screen informing about their actual role (like for mobile phones)

3 - DIRECTION KEYS

they enable navigation within information, menus or parameter settings displayed on the screen (like for mobile phones)

4 - OK BUTTON

its main task is confirmation of information, or parameter settings

5 - ESC BUTTON

its main task is rejecting information, or parameter settings by returning to main screen

CONTROL BOARD

The panel is composed of control, signalling and connecting units shown in figure (Fig. 4A, 4B, 4C, 4D).

Wire connections can easily be performed by using dismantling terminal blocks and terminal block functions marked on panel by pictures if possible.

You shall not leave the box cover hanging on the flat multicore cable in any case! When installing, you shall provide a support to the box cover or have it removed by

disconnecting the easily dismantling line terminals!

1 - TERMINAL BLOCKS

see their detailed description and connections in next chapter

2 - RELAY LEDS

signalling the status of corresponding relay

Lighting: the relay is energised

Not lighting: the relay is de-energised

3 - BATTERY

it serves exclusively for power supply of internal clock permanently on even in case of power error, any other saved function / parameter setting will safely be

saved without battery and power supply, too

Concerning battery type, see technical data.

4 - FLATCABLE CONNECTOR

connector for frontpanel's flatcable

You shall not leave the box cover hanging on the flat multicore cable in any case!

5 - SUPPLY LED

LED signalling the presence of low voltage supply

6 - B1 FUSE

fuse of low voltage part, for its value see the technical data

he LED lights in case of error of fuse.

7 - PC KEYBOARD

connecting of a standard PC keyboard by PS2 connection, which enables control to be set even more easily

8 - AUX.CONNECTOR

serves for connecting auxiliary panels to the control unit

Fig. 4A: Control Board - EVO1

Fig. 4B: Control Board - EVO2

CONNECTING, POWER UP

Perform connecting of control unit according to the figure (Fig. 5A, 5B, 5C, 5D) and instructions detailed hereunder.

▪ Do respect safety and security prescriptions! All interventions shall be performed in voltage-free status!

▪ Installation of box:

▫ Locate the box at eye level, if possible, to enable good visibility of display and buttons could easily be operated

▫ Before setup, remove control panel from box in order to prevent damages during drilling and fixation

▫ You shall not leave the box cover hanging on the flat multicore cable in any case! When installing, you shall provide a support to the box cover or have it removed by

disconnecting the easily dismantling line terminals!

▪ Connecting cables:

▫ Regarding to cable sizes see technical data

▫ Insert cables needed into the box through cable glands, from below, if possible

▪ Preparation of connections: terminal blocks shall be connected in voltage-free status, as shown in figure (Fig. 5A, 5B, 5C, 5D), in any case, you shall respect the maximum

loadability restlessly, as indicated in technical data

▫ Power s pply inp t (230V): take care of correct order of phase and neutral wires when connecting power supply and other equipments

▫ Fan o tp ts (230V):

◦ at fan terminals neutral is permanently present; phase shall be switched on by fan-relay

◦ if the fan to be connected to output having a higher power consumption than indicated among technical data or being of 380 type, use a 230 relay for

switching, which can directly be connected to the place of fan

▫ B rner o tp ts (230V): depending on burner type, output shall not be connected necessarily to terminal block points marked by ’Stage2’, ’Reset’ and ’Error’, as the

unit being operational without them, only some functions cannot be accessed

◦ ’Neutral’ output: means the neutral wire of burner; neutral shall permanently be present, not switched

◦ ’Stage1’ output: phase output switched by Stage1-relay

· in case of a single stage burner or radiator, the phase wire of burner/radiator shall be connected here

· in case of a double stage burner or radiator, the phase wire of first stage of burner/radiator shall be connected here

◦ ’Stage2’ output: phase output switched by Stage2-relay

· in case of a single stage burner or radiator, it is not in use (shall be left free)

· in case of a double stage burner or radiator, the phase wire of second stage of burner/radiator shall be connected here

◦ ’Reset’ output: neutral output switched by the reset-relay, which terminal block shall receive zero potential when burner/radiator confirmed (when not in

use, it shall be left free)

he reset output can be activated when zone error confirmed.

◦ ’Error’ input: 230 error message input for burner/radiator, to which phase shall be switched by burner/radiator when its function failed (when not in use, it

shall be left free)

Error signal given to input shall only serve for information to control unit, its function not being influenced thereby (a zone error symbol will appear

which can be confirmed)

▫ Error message o tp t: general error message of control unit (potential-free NO), which shall be activated synchronously with warning error symbol appeared on

screen: if error signalled by the symbol, the complementary relay will be energised and terminal block points of ’Complementary output’ shall be short-circuited

▫ Emergency stop inp t: this is a low voltage NC (normally closed) input serving for connecting emergency stop button: if the button pressed, the input shall be cut and

the functions of both heating radiator and fan shall be disabled by control software

▫ Fan thermal-relay inp ts: this is a low voltage NC (normally closed) input serving for connecting breaker contacts of fan thermal relay switch: if fan function failed

and overcurrent being present, the thermal relay input contact shall be cut and the functions of both heating radiator and fan shall be disabled by control software

Fig. 4D: Control Board - EVO4

Fig. 4C: Control Board - EVO3

▫ Remote control inp ts: this is a low voltage input having impact only in ’Remote control mode’ of control unit: in this mode, opening or closing contacts put to this

input shall switch the heating radiator (it can be set in software, how)

▫ Zone internal temperat re sensor inp ts: low voltage analogous inputs, which TEMP-IN or TEMP-OUT type sensors can be connected to

◦ By using TEMP-IN sensor, the ’Overtime heating’ mode can be activated, by which the operator can request one supplementary hour of heating after the

heating unit switched off

◦ By using TEMP-OUT sensor, this mode is disabled, and cannot be activated

◦ Inputs ’Inner1’ and ’Inner2’:

· when using one internal sensor, there is no importance, which input being connected to

· when using two internal sensors, an average temperature will be reckoned from measured data

· ’Overtime heating’ mode can be activated from both inputs (by using both ’temp-in’-s)

▫ External temperat re sensor inp t: low voltage analogous input, which TEMP-OUT type sensor can be connected to

◦ it is not absolutely necessary to use an external heat sensor, but the software shall be set in any case, whether used or not

◦ by using external sensor, you will be given the possibility to use ’Optimisation heating-up’ mode

▪ Connection of auxiliary panel:

▫ You shall exclusively use auxiliary panels which being compatible with E O control unit, information thereof can be obtained in the description of complementary panel

▫ Insert complementary panel into 10 pin serial connector of control unit as shown in figure (Fig. 2.), and check then correctness of connection

▪ Power up the unit:

▫ Insert battery into battery holder of control panel

▫ Connect serial connector of flat multicore cable of box cover into lower control panel until fixation pins snapped into their resp. position (the connector can only be

assembled in one single position, no reverse connection is possible)

▫ Check all connections and contacts once again

▫ Ensure that no one is staying near to control unit and to connected equipment and by putting the equipment into operation, no personal injury or material or property

damage can occur

▫ Put control unit onto power supply

▫ Controls 0mark their waking up by loud beep

▪ Performing/inspection of parameter settings:

▫ Control unit is delivered with preset factory parameters, these values shall be checked or corrected for adjusting to local site characteristics

▫ Carry out software settings or fine tunings according to the chapter ’Software settings’

Fig. 5A: Connection of erminal Blocks - EVO1

Fig. 5B: Connection of erminal Blocks - EVO2

Fig. 5C: Connection of erminal Blocks - EVO3

Fig. 5D: Connection of erminal Blocks - EVO4

SOFTWARE SETTINGS

A cornerstone of control unit software is simplicity, enabling fluent trial run, transparency of settings and smooth operation. Its functions and operation are similar to those of

popular mobile phones.

The software consists of a main screen – where details of heating zone status information can be gathered from – and of two simple menu systems to be accessed from hits main

screen.

In one of these menu systems – the main menu –, we can perform global settings (e.g. of date, time, languages can be set etc.), which are independent from zones and are of

general application.

The other menu system – the zone menu –, serves to perform settings closely linked to zone (e.g. zone operating mode, zone time program, zone temperatures etc.).

SOFTWARE - MAIN SCREEN

The main screen is an information screen aiming at furnishing detailed information about the status of actual heating zone or of other parameters, its structure being shown in the

figure (Fig. 3.).

Both menu systems can be accessed from main screen, the main menu and the zone menu, too.

1 - ZONE NAME

the heating zone actually selected, we can be informed thereof

2 - OPERATING MODE

actual operating mode of zone

Symbol 'A': control unit is in automatic mode

automatic mode, in which the control unit automatically changes between daytime and night time and holiday time modes, and, when necessary, starts

optimisation heating up or activate overtime heating with the push-button of internal thermal sensor

Symbol 'M': control unit is in manual mode

means manual operating mode, in which the control unit maintains a fixed operating mode selected by us

3 - DETAILS OF OPRATING MODE

In case of automatic mode: as a rule, the graphic daily time schedule being displayed, except for holidays, during both optimisation heating up and overtime heating up,

the remaining duration will be displayed

In case of manual mode: the manual mode type selected will be displayed

4 - INNER TEMPERATURE

the temperature measured within zone will be displayed

5 - OUTTER TEMPERATURE

displays the temperature measured by outside heat sensor of system (if mounted)

6 - KEY SYMBOL

displays actual access level, which defines the nature of modifications and settings to be performed within system through software (about authorisation list

you can be informed in Chapter ’Accessibility levels’)

No symbol: means a basic authorisation of accessibility (allows no changes in system)

Key1 symbol: operator’s accessibility level (medium level enabling some settings)

Key2 symbol: officer’s accessibility level (medium level enabling many settings)

Key3 symbol: service accessibility level (highest level enabling all settings)

7 - GENERAL EMERGENCY SYMBOL

informs about any error observed within heating system

No symbol: there is no error either in zones or in system

Red symbol: there is some error in one of zones, or in certain parts of system (details of error can be learned from ’Error info’)

8 - DATE,TIME

the actual time/date will be displayed

9 - BURNER SYMBOL

shows the functional status of zone radiator (in accordance with stage1 and stage2-relays)

Gray symbol: radiator is not functioning

Green symbol with one wave: radiator is functioning (in case of double stage burner/radiator only one stage is functioning)

Green symbol with two waves: radiator is functioning, both stages are switched on

10 - FAN SYMBOL

shows the functional status of zone fan (in accordance with fan relay)

Gray symbol: fan is not functioning

Green symbol: fan is functioning

11 - ZONE EMERGENCY SYMBOL

informs about a error in the inside of zone

Gray symbol: there is no error within zone

Red symbol: there is some error within zone (details of error can be learned from ’Error info’)

SOFTWARE - MAIN MENU

In main menu to be accessed from information main screen we can perform general settings relating to control unit and heating system (e.g. setting date, time, language etc.),

which are not in close relationship with individual heating zones.

Zone settings can be performed from zone menu according to Chapter ’Zone menu’.

The figure shows the structure of main menu system (Fig. 6.) and accessibility of each setting. The description of numbered menu points can be found below figure.

Fig. 6: Main Menu System - page1

1 - DATE SETTING

setting actual date

2 - DATE FORMAT

setting date format according to territorial location

3 - DATE SEPARATOR

setting date separation character

4 - TIME SETTING

setting actual time in 24 hours’ format

5 - TIME CORRECTION

enables fine tuning of internal clock of controller by this setting. If the clock is ahead or behind, the correction of daily difference measured in seconds

shall be set here

6 - SUMMER/WINTER TIME

setting DST mode

Automatical: in this mode, time will automatically be adjusted at the time of official time change

Manual: in this case, the operator shall perform DST in ’Time Setting’ menu

7 - CURRENCY

setting currency to display zone costs

8 - ENERGY COST

unit price of energy calculated from fuel price and specific heat [EUR/kWh]

Calculation for oil: (unit price of oil [EUR/kg] / caloric power [MJ/kg]) * 3.6 [MJ/kWh]

Calculation for gas: (unit price of gas [EUR/m3] / caloric power [MJ/m3]) * 3.6 [MJ/kWh]

9 - LANGUAGE SELECTION

setting of controller language

10 - PC KEYBOARD

setting the layout of PC keyboard to be connected

11 - KEYBOARD BEEP

switching keyboard beeps on/off when touched

12 - CONTROLLER INFO

displays information relating to putting into operation and servicing of heating system and to controller itself

Service constact: displays contact data of servicing company

Next servicing: displays next date of service/supervision suggested by service company

Installation date: displays the date of putting into operation of heating system

Fig. 6: Main Menu System - page2

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