Selec PID500 Manual de usuario
PID500 / 110 / 330
OPERATING INSTRUCTIONS
PID Temperature Controller
Doc. name: OP INST PID500-110-330 OP159-V05/d.
Selec Controls Pvt. Ltd., India
Tel:91-22-28476443, Fax:91-22-28471733,
Website: www.selec.com
E- mail: [email protected].
1. Safety Information................................................ 7
4. Control output wiring............................................ 10
1. Features............................................................... 1
B) SPECIFICATIONS....................................................... 3
9. Level 6-Lockout module....................................... 29
E) USER GUIDE............................................................... 33
F) CONFIGURATION RECORD SHEET.......................... 38
G) CALIBRATION CERTIFICATE ................................... 42
CONTENTS
2. Keys' description.................................................. 15
2. Ordering information............................................ 2
3. Sensor input wiring.............................................. 10
C) INSTALLATION.
1. Function menu..................................................... 13
Page no.
A) OVERVIEW.
2. Terminal connections........................................... 9
D) PROGRAMMING.
4. Level 1-Output parameters.................................. 18
5. Level 2-Auxiliary output modes............................ 21
6. Level 3-Alarm 2 module....................................... 24
7. Level 4-Special functions..................................... 25
8. Level 5-Communication parameters.................... 28
3. Level 0-Input parameters..................................... 16
SALIENT FEATURES
? Universal Input
17 user selectable types including signal inputs.
?Selectable lower display
User selectable lower display options enable quick setting of different
parameters such as Set points, Alarms, PID values, Tuning etc.
? Zone PID
4 programmable control zones.
?Outputs
In signal output models output is selectable as control output or
retransmission output.
?Special Modes
User selectable special modes
- Heat-Cool PID
- Auto/Manual
- Single point ramp/soak.
- Soft start.
4 Sensor break indication
4 Sensor error compensation
4 Programmable parameter lockouts
4 90 to 270 VAC/DC supply
4 Compliance-
4 IP66 front panel protection
Overview
1
Optional Features
4 Extra Alarm output
(0 to 10V, 0 to 5V, 0/4 to 20mA)
4 24 VAC/DC supply voltage models
4 Heater current monitoring
4 Motorised input
4 12 VDC output to drive SSR.
4 Linear DC outputs (Factory set)
4 RS-485 MODBUS communication
4 Remote set-point input
48 x 48 96 x 48 96 x 96
2. ORDERING CODE -
PID 110
PID 330
PID 500
A B
A : Output 1
0 - 10V
(Voltage)
Relay
12VDC
SSR drive
4 - 20mA
(Current)
0
1
2
3
XX
Output 3 ( Relay )
Only Output 1 & Output 2
Output 3 (12 VDC SSR drive )
Communication RS485
Output 3 ( Relay ) +
Communication RS485
Output 3 (12 VDC SSR drive ) +
Communication RS485
CT Input
Output 3 ( Relay ) + CT Input
Output 3 (12 VDC SSR drive ) +
CT Input
CT Input + Communication RS485
* Second Analog Input ( valve positioner
type )
* Second Analog Input ( valve positioner
type ) + Communication Rs485
* Second Analog Input ( Remote set
point type )
* Second Analog Input ( Remote set
point type ) + Communication RS485
01
00
02
03
04
05
06
07
08
09
10
11
12
13
ORDERING EXAMPLE
Note: Input is user selectable.
Only Model name & output needs to be specified in the ordering code.
1. PID500 3 0 01
Output 3 ( Relay )
Output 2 ( Relay )
Output 1 ( Voltage ) 2
0 - 5V
(Voltage)
0 - 20mA
(Current)
4
5
-V 0-10V f/b input
* Second Analog input
Valve positioner type Remote Set point type
-P Potentiometric f/b input -C 4-20mA input
-C 4-20mA f/b input -V 0-10V input
B : Output 2
Relay
0
** 12VDC
SSR drive
1
** For PID110/PID330
18V DC SSR drive
Overview
2. INPUT
Thermocouple: J,K,T,R,S,C,E,B,N,L,U,W,Platinel II.
RTD: PT100.
Signal inputs: -5 to 56 mV, 0 to 10 VDC, 0 to 20 mA DC
(Programmable scale type)
200 ms.
O
1/0.1 for TC/RTD.
1/0.1/0.01/0.001 for Analog input.
(Decimal point position)
O
+0.25% of span or 1 whichever is greater.
(20min of warmup time). Cold junction calibration
o
accuracy in TC mode + 5 C.
OFF, 1 to 99 sec.
Led Status
Annunciators
Input
Sampling time
Resolution
Indication accuracy
Digital filtering
1. TECHNICAL SPECIFICATIONS
1. DISPLAY
Display
Main output (1)
Alarm output ( 2, 3)
Manual output (M)
Tune (T)
3
Specifications
3. OUTPUT
3.1. Control Output
Rating: 5A @250 VAC or 30 VDC.
Life expectancy: 100000 cycles at maximum load rating.
12 VDC.
Range: 0 -20 mA DC, 4-20 mA DC (Factory set)
Action: Control.
Update rate: PID Update - Every Cycle time.
Analog Output - 100 msec.
Maximum output load resistance: 500E.
Range: 0-5 VDC, 0-10 VDC.(Factory set)
Action: Control.
Update rate: PID Update - Every Cycle time.
Analog Output - 100 ms.
Minimum output load resistance: 10K.
Relay contact output
SSR drive voltage output
(optional)
Current output (Optional)
Voltage output (Optional)
PID500 - 48 X 48 - Dual 4 digit 7- segment LED.
Upper display : 10mm high Red (process value).
Lower display : 7mm high Green (selectable).
PID110 - 48x96 - Dual 4 digit 7- segment LED.
Upper display : 10mm high Red (process value).
Lower display : 7mm high Green (selectable).
PID330 - 96x96 - Dual 4 digit 7- segment LED.
Upper display : 14mm high Red (process value).
Lower display : 10mm high Green (selectable).
3. FUNCTION
Control: PID or ON/OFF.
Output: Time proportioning or Linear DC.
O
Proportional band: 0 to 400
Integral time: 0 to 3600 sec
Derivative time: 0 to 200 sec
Cycle time: 0.1 to 100.0sec.
Auto tune.
Programmable % output.
4 programmable control zones.
.
Control: PID or ON/OFF
Output: Time proportioning.
Proportional gain: 0 to 400
Cycle time: 0.1 to 100.0sec.
Heat/Cool dead band overlap: Programmable
Range: 0 / 4-20mA.
Action: Retransmission
Update rate: 100 ms
Maximum output load resistance: 500E
Range: 0-5 / 10V.
Action: Retransmission
Update rate: 100msec
Minimum output load resistance: 10K
Main control
Zone PID
Heat-cool PID mode
Current output
Voltage output
3.3. Retransmission output (optional)
4
Modes: Deviation high, Deviation low, Band,
Full scale high, Full scale low, Sensor break.
Operation: Absolute or Deviation mode
Hysteresis: Programmable
Hold/Standby mode: Programmable
Annunciator: Programmable
Reset action: Programmable - Automatic or latched
Probe break action: Upscale
Alarms
4. OPTIONAL
4.1. Remote set point input
0...20mA / 0...10V.
100 ohms.
-5% ... 105%.
O
-1999...9999 with fixed 1 C for TC/RTD and
as per resolution selected for Analog input.
Input type
Input Resistance
Over range
Scale range
Rating: 5A @250 VAC or 30 VDC.
Life expectancy: 100000 cycles at maximum load rating.
Relay contact output
(Relay 2, Relay 3 (optional)
3.2. Alarm Output
Specifications
5
Single phase, full wave monitoring of load currents
controlled by main output.
100mA AC output from current transformer.
0....999.9A.
47 ohms.
+0.5% of full scale + 1 digit.
50...400Hz.
LA / HA / BAND.
105% Capacity.
150mA (continuous).
Type
Input
Display scale range
Input resistance
Accuracy
Frequency
Alarm mode
Over range
Over load
4.2. Heater current monitor input
RS 485.
o
0 .... 50 C.
90 .... 270 VAC/DC. (Optional 24 VAC/DC)
50/60Hz.
5 VA max.
o
-20 .... 75 C.
o
85% max. RH (non condensing) from 0 to 50 C.
1 .... 99, maximum of 32 units per line.
Half duplex.
MODBUS RTU.
500 m maximum.
9600, 4800, 2400, 1200, 600, 300 bits/sec.
None, Odd, Even, Mark, Space.
1 or 2.
100ms (max and independent of baud rate).
Interface standard
Operating range
Power supply
Frequency
Power consumption
Storage range
Storage humidity
Communication address
Transmission mode
Transmission protocol
Transmission distance
Transmission speed
Parity
Stop bits
Response time
4.3. Serial communication
5. ENVIRONMENTAL CONDITIONS
6. POWER SUPPLY
2000 volts.
2000 VAC.
AC line w.r.t. all inputs and outputs
All other inputs and outputs w.r.t. Relay contacts
7. ISOLATION BREAKDOWN RATINGS.
Specifications
6
Sensor type Range Sensor type Range
Jo
- 200 to 750 C E
Ko
- 200 to 1350 C B
To
- 200 to 400 C N
Ro
0 to 1750 C L
So
0 to 1750 C U
Co
0 to 2300 C W
Platinel II o
0 to 1390 C PT100
o
- 200 to 750 C
o
+149 to 1820 C
o
- 200 to 1300 C
o
- 200 to 600 C
o
- 200 to 900 C
o
0 to 2300 C
o
- 100 to 850 C
Signal inputs: Input type
Linear mV
Voltage
Range
-5 to 56mV
0 to 10 VDC
CE.
As per BS EN 61010.
As per BS EN 61326.
IP66.
Compliance
LVD
EMC
Panel sealing
8. SAFETY AND EMC STANDARDS.
9. WEIGHT : PID500 : 195 gms ; PID110 : 250 gms ; PID330 : 295 gms
10. HOUSING : Flame retardant engineering plastic.
o
11. INPUT SENSOR RANGES (for 1 C resolution):
12. INPUT SELECTION JUMPER ASSIGNMENTS :
NOTE : Sensor selection to be done in Level 0 of programming also.
Short respective pins of JP1 as per the table given below for hardware
selection of input sensor types :
NOTE : The following parameters have been modified.
JP1
A
B
E D C
4 - 20 mA (BA)
TC / RTD / LIN (mV)
Input type
0 - 10V
JP1
(CB)
(ED)
A
B
EDC
A B
EDC
A
B
EDC
Current 0 to 20mA
Specifications
!
CAUTION: Read complete instructions prior to installation and operation of the unit.
If the equipment is not handled in a manner specified by the manufacturer it might
impair the protection provided by the equipment.
SAFETY SUMMARY
CAUTION: Risk of electric shock.
This manual is meant for the personnel involved in wiring, installation, operation, and
routine maintenance of the equipment. All safety related codifications; symbols and
instructions that appear in this operating manual or on the equipment must be strictly
followed to ensure the safety of the operating personnel as well as the instrument.
1. SAFETY INFORMATION
INSTALLATION INSTRUCTIONS
2.Conductors must not come in contact with the internal circuitry of the equipment
or else it may lead to a safety hazard that may in turn endanger life or cause
electrical shock to the operator.
CAUTION:
1.This equipment, being built-in-type,normally becomes a part of the main control
panel and in such case the terminals do not remain accessible to the end user
after installation and internal wiring.
3.Since this is a built-in type equipment (finds place in main control panel), its
output terminals get connected to host equipment. Such equipment shall also
comply with basic EMI/EMC and safety requirements like BS EN 61326-1 and
BS EN 61010 respectively.
5.The output terminals shall be strictly loaded to the manufacturer specified
values/range.
CAUTION:
1.The equipment shall not be installed in environmental conditions other than
those specified in this manual.
3.Circuit breaker or mains switch must be installed between power source and
supply terminals to facilitate power 'ON' or 'OFF' function. However this switch or
breaker must be installed in a convenient position normally accessible to an
operator.
4.Thermal dissipation of equipment is met through ventilation holes provided on
chassis of equipment. Such ventilation holes shall not be obstructed else it can
lead to a safety hazard.
2.Fuse Protection - The equipment does not contain built-in fuse. Installation of
external fuse for electrical circuitry is highly recommended. Recommended rating
of such fuse shall be 275VAC/1Amp.
!
!
7
Installation
2.Use soft cloth for cleaning. Do not use isopropyl alcohol or any other organic
cleaning agent.
MAINTENANCE
1.The equipment should be cleaned regularly to avoid blockage of ventilating parts.
2.Terminals and electrically charged parts must not be touched when the power
is ON.
CAUTION:
6.Cable used for connection to power source, must have a cross section of 1 or
greater. These wires shall have insulation capacity made of at least 1.5KV.
WIRING INSTRUCTIONS
1.To prevent the risk of electric shock power supply to the equipment must be
kept OFF while doing the wiring arrangement.
3.Wiring shall be done strictly according to the terminal layout with shortest
connections. Confirm that all connections are correct.
4.Use lugged terminals to meet M3.5 screws.
5.To eliminate electromagnetic interference use of short wire with adequate
ratings and twists of the same in equal size shall be made.
INSTALLATION GUIDELINES
Mechanical Installation:
For installing the controller
1.Prepare the panel cutout with proper dimensions as shown.
2.Remove the clamp from the controller.
3.Push the controller into the panel cutout. Secure the controller in its
place by pushing the clamp from the rear side.
CAUTION:
The equipment in its installed state must not come in close proximity to any
heating sources, caustic vapors, oils, steam, or other unwanted process by-
products.
!
8
Installation
ELECTRICAL PRECAUTIONS DURING USE
Electrical noise generated by switching of inductive loads can create momentary
disruption, erratic display, latch up, data loss or permanent damage to the instrument.
To reduce noise:
A) Use of MOV across supply of temperature controller & snubber circuits
across loads are recommended. Part numbers are as follows:
1. Snubber: APRC-01.
B) Use separate shielded wires for inputs.
C) The unit should preferably be shielded from the contactor.
2.Layout of connecting cables shall be away from any internal EMI source.
1.Use proper input power cables with shortest connections and twisted type.
EMC Guidelines:
OVERALL DIMENSIONS (All dimensions in mm)
E
A
Panel Cutout
F
D
BCG
AB C D E F G
PID500
48 48 100 45 7 45 45
96 96 74.5 90 10 92 92
PID330
96 48 74.5 90 10 92 45
PID110
MODELS
DIM
Este manual sirve para los siguientes modelos
2
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