Sea-doo 2002 GTI Manual

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This Operator’s Guide utilizes the following symbols to emphasize particular in-

formation:

The Safety Alert Symbol indicates a potential personal injury hazard.

WARNING Indicates a potentially hazardous situation which, if not

avoided, could result in serious injury or death.

CAUTION: Denotes an instruction which, if not followed, could severely

damage vehicle components.

NOTE: Indicates supplementary information needed to fully complete an instruc-

tion.

WARNING

For your safety, understand and follow all the safety precautions and

instructions contained in this Operator’s Guide, the SAFETY VIDEO and

the on-product labels. Failure to do so can result in SEVERE INJURY OR

DEATH.

The watercraft operator has the responsibility to inform passenger(s) of

safety measures.

Keep this Operator’s Guide in a waterproof bag with the vehicle at all times. If

you want to view and/or print an extra copy of your Operator's Guide, simply visit

the following website www.operatorsguide.brp.com. Also note that the guide

is available in several languages.

This Operator’s Guide and the SAFETY VIDEO should remain with the vehicle at

thetimeofsale.

Knight’s Spray-Nine†is a trademark of Korkay System Ltd

GTX†is a trademark of Castrol Ltd. Used under license

This is a non-exhaustive list of trademarks that are the property of Bombardier

Recreational Products Inc. or its affiliates:

XP-STM 10W40 4-stroke oil O.P.A.S.TM SEA-DOO®

Sea-Doo®synthetic grease Rotax®Sea-Doo LKTM

DESSTM RXPTM 4-TECTM

GTITM

Printed in Canada. (smo2007-002 DR)

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

FOREWORD

The Operator's Guide has been pre-

pared to acquaint the owner/operator

or passenger with this personal water-

craft and its various controls, mainte-

nance and safe riding instructions. It

is indispensable for the proper use of

the product and should be kept in a

waterproof bag with the watercraft at

all times.

Make sure you read and understand

the content of the Operator's Guide.

For any questions pertaining to the

warranty and its application, consult

the WARRANTY section in this guide,

and/or an authorized Sea-Doo dealer.

In USA, products are distributed by

BRP US Inc. In Canada, products are

distributed by Bombardier Recreation-

al Products Inc. (collectively “BRP”).

The information and components/sys-

tem descriptions contained in this

guide are correct at the time of writ-

ing. BRP however, maintains a policy

of continuous improvement of its

products without imposing upon itself

any obligation to install them on prod-

ucts previously manufactured.

Because of its ongoing commitment

to product quality and innovation, BRP

reserves the right at any time to dis-

continue or change specifications, de-

signs, features, models or equipment

without incurring obligation.

The illustrations in this document

show the typical construction of the

different assemblies and may not rep-

resent the full detail or exact shape of

the parts. However, they represent

parts that have the same or similar

function.

It is understood that this guide may

be translated into another language.

In the event of any discrepancy, the

English version shall prevail.

Specifications are given in the SI met-

ric system with the SAE U.S. equiva-

lent in parenthesis. Where precise ac-

curacy is not required, some conver-

sions are rounded off for easier use.

A Shop Manual can be obtained for

complete service, maintenance and

more repair information.

The use of LEFT (port) and RIGHT

(starboard) indications in the text, al-

ways refers to driving position (when

sitting on watercraft).

Furthermore, in the marine industry,

FRONTisreferredtoBOWandREAR

as STERN.

F01L451

1. Left (port)

2. Right (starboard)

______________________ 1

TABLE OF CONTENTS

SAFETY INFORMATION

INTRODUCTION ..................................................................... 8

SAFETY CHECK LIST ............................................................... 9

GETTING UNDERWAY............................................................. 10

OPERATION ......................................................................... 14

OPERATING RULES................................................................ 17

FUELING PROCEDURE ............................................................ 18

WATERSKIING SIGNALS.......................................................... 19

LOCATION OF THE IMPORTANT LABELS...................................... 20

VEHICLE INFORMATION

REGISTRATION NUMBER LOCATION .......................................... 30

IDENTIFICATION NUMBERS ..................................................... 31

CONTROLS/INSTRUMENTS/EQUIPMENTS .................................. 32

CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS.................. 39

1) DESS Post(engine cut-off switch).......................................... 39

2) Handlebar..................................................................... 40

3) Throttle Lever ................................................................ 40

4) Engine Start/Stop Button ................................................... 40

5) Variable Trim System (VTS) Button (if so equipped)...................... 41

6) Shift Lever.................................................................... 41

7) Information Center Gauge .................................................. 42

8) Glove Box..................................................................... 44

9) GPS Receiver (Global Positioning System) (if so equipped) ............. 45

10) Fuel Tank Cap............................................................... 45

11) Front Storage Compartment .............................................. 46

12) Tool Kit....................................................................... 49

13) Air Intake Opening ......................................................... 49

14) Seat Strap ................................................................... 50

15) Rear Seat Latch (if so equipped).......................................... 50

16) Seat Latch................................................................... 50

17) Rear Grab Handle........................................................... 51

18) Rear Storage Basket (if so equipped) .................................... 51

19) Front and Rear (bow/stern) Eyelets ...................................... 52

20) Mooring Cleats ............................................................. 52

21) Footboard ................................................................... 52

22) Boarding Pads .............................................................. 52

23) Boarding Platform .......................................................... 53

24) Boarding Step (if so equipped)............................................ 53

2_______________________

25) Flushing Connector......................................................... 53

26) Bilge Drain Plugs ........................................................... 54

27) Jet Pump Nozzle ........................................................... 54

28) Reverse Gate ............................................................... 54

29) Jet Pump Water Intake and Ride Plate................................... 55

30) Fuses ........................................................................ 55

31) Battery....................................................................... 55

32) Side Vanes .................................................................. 56

33) Engine Oil Dipstick ......................................................... 56

34) Engine Oil Filling Cap ...................................................... 56

35) Cooling System Expansion Tank Cap .................................... 57

36) Ski/Wakeboard Post (if so equipped) ..................................... 57

37) Wakeboard Rack (if so equipped)......................................... 58

LIQUIDS.............................................................................. 61

Recommended Fuel ............................................................ 61

Engine Oil........................................................................ 62

Engine Coolant.................................................................. 64

BREAK-IN PERIOD.................................................................. 66

PRE-OPERATION CHECKS........................................................ 67

Hull ............................................................................... 68

Jet Pump Water Intake......................................................... 68

Bilge.............................................................................. 68

Battery ........................................................................... 68

Fuel Tank......................................................................... 68

Engine Compartment........................................................... 69

Engine Oil Level................................................................. 69

Engine Coolant Level........................................................... 69

Steering System ................................................................ 69

Throttle System................................................................. 69

Shifter System .................................................................. 69

VTS (Variable Trim System) (if so equipped) ................................. 69

Storage Compartment Covers and Seat...................................... 69

Wakeboard Rack (if so equipped) ............................................. 70

DESS Post and Engine Start/Stop Button.................................... 70

Water Flow in Exhaust Manifold (only when temperature is below or close

to freezing point)................................................................ 70

OPERATING INSTRUCTIONS..................................................... 71

Principle of Operation .......................................................... 71

Boarding the Watercraft........................................................ 76

Starting........................................................................... 77

Riding ............................................................................ 78

Operation with Wakeboard Rack.............................................. 78

Rough Water or Poor Visibility Operation .................................... 79

Crossing Waves................................................................. 79

Stopping/Docking............................................................... 79

Beaching......................................................................... 79

Shutting Off the Engine........................................................ 80

______________________ 3

POST-OPERATION CARE.......................................................... 81

General Care .................................................................... 81

Additional Care for Foul Water or Salt Water ................................ 81

Exhaust Cooling System Flushing ............................................ 81

Anticorrosion Treatment ....................................................... 82

SPECIAL PROCEDURES........................................................... 83

Monitoring System ............................................................. 83

Engine Overheating............................................................. 83

Engine Low Oil Pressure....................................................... 83

Jet Pump Water Intake and Impeller Cleaning .............................. 84

Capsized Watercraft............................................................ 84

Submerged Watercraft......................................................... 85

Water-Flooded Engine.......................................................... 85

Fuel-Flooded Engine............................................................ 85

Towing the Watercraft in Water............................................... 86

Low-Charge Battery Condition ................................................ 87

TROUBLESHOOTING.............................................................. 88

SPECIFICATIONS................................................................... 95

MAINTENANCE INFORMATION

Engine Emissions Information............................................... 100

General......................................................................... 101

MAINTENANCE CHART......................................................... 102

Periodic Inspection ........................................................... 102

MAINTENANCE................................................................... 106

Lubrication..................................................................... 106

Throttle Cable Inspection .................................................... 107

Engine Oil Change and Oil Filter Replacement............................ 107

Valve Adjustment............................................................. 107

Coolant Replacement ........................................................ 107

Fuel Injection System ........................................................ 107

Steering Alignment........................................................... 107

VTS Adjustment (if so equipped)............................................ 108

Bilge Drain Plugs.............................................................. 108

Fuses........................................................................... 109

O.P.A.S. System (if so equipped)............................................ 110

Drive Shaft Corrosion Protection............................................ 110

Ski/Wakeboard Post (if so equipped) ....................................... 110

General Inspection and Cleaning............................................ 111

TRAILERING, STORAGE AND PRESEASON PREPARATION.............. 112

Trailering ....................................................................... 112

Launching/Loading............................................................ 113

Storage......................................................................... 113

Preseason Preparation ....................................................... 117

Preseason Preparation Chart ................................................ 118

4_______________________

ABBREVIATIONS USED IN THIS MANUAL .................................. 119

WARRANTY

BRP NORTH AMERICA LIMITED WARRANTY: 2007 SEA-DOO® PERSONAL

WATERCRAFT..................................................................... 123

CALIFORNIA AND NEW YORK EMISSION CONTROL WARRANTY

STATEMENT FOR MODEL-YEAR 2007 SEA-DOO®PERSONAL

WATERCRAFT WITH 4-TEC®ENGINES OR 4-TEC®IC ENGINES......... 127

BRP INTERNATIONAL LIMITED WARRANTY: 2007 SEA-DOO®PERSONAL

WATERCRAFT..................................................................... 131

BRP EUROPEAN UNION MEMBER STATES LIMITED WARRANTY: 2007

SEA-DOO®PERSONAL WATERCRAFT ....................................... 135

PRIVACY INFORMATION........................................................ 140

CHANGE OF ADDRESS/OWNERSHIP ........................................ 141

______________________ 5

6_______________________

SAFETY

INFORMATION

____________ SAFETY INFORMATION ____________ 7

INTRODUCTION

Congratulations, you are now the

proud owner of a Sea-Doo personal

watercraft. You have selected one

of the most popular watercraft on

water. Your Sea-Doo®personal wa-

tercraft (PWC) can provide you and

your family or friends the opportunity

to fully enjoy the natural beauty and

excitement of the world’s waterways.

Welcome to fun on water!

With this new enjoyment and freedom

however comes the responsibility of

safety for yourself, your passengers,

the people you lend your watercraft to,

and other water users. Please follow

all safety instructions and operate your

watercraft with care. Be sure every

operator of your watercraft fully under-

stands the controls and operation of it

and the importance of courteous, re-

sponsible riding. Each operator has a

responsibility to ensure the safety of

his/her passenger(s) and of other wa-

ter users. Always inform your passen-

gers of safety precautions.

Some of the information contained in

this safety section may be new to you

while other information may be com-

mon sense or obvious. Irrespective,

we want you to have a safe, pleasur-

able riding experience, so please take

a few minutes of your time to com-

pletely read this short safety section.

Although the mere reading of such in-

formation does not eliminate the haz-

ard, the understanding and application

of the information will promote the

correct use of the watercraft.

Failure to follow this safety section

may result in severe injuryordeath.

This safety section is for initial ref-

erence and its content is therefore

limited. section It should be read in

conjunction with the rest of this Oper-

ator’s Guide, the SAFETY VIDEO and

the on-product warning/caution labels.

It is also strongly recommended that

operators obtain further information

concerning “Boating Rules” from a

local Coast Guard Auxiliary, Power-

boat Squadron or other local boating

authorities.

Many states or provinces have re-

quirements regarding boating safety

and competence certificates. BRP

strongly recommends that any water-

craft operator completes a safety and

competence boating course. Check

with your local Coast Guard or Power

Sail Squadron in your area for course

availability.

Some boating safety information can

be obtained from the Boating Safe-

ty/Regulation Web sites listed at the

end of this safety section.

Regulations concerning boating are

modified from time to time. It is ad-

visable to periodically check the local

regulations wherever you plan to op-

erate your watercraft.

We encourage you to have an Annu-

al Safety Inspection of your personal

watercraft. Please contact your deal-

er for further details.

Finally, we urge you to visit your dealer

regularly for regular and safety main-

tenance and for any accessories you

may require.

Have fun and... Bon Voyage.

8____________ SAFETY INFORMATION ___________

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