Schwank Control Touch Manual de usuario

Technical Manual

SchwankControl Touch

Schwank GmbH - Bremerhavener Straße 43 –D-50735 Cologne

Tel: +49 [0]221-7176-0 Fax: +49 [0]221-7176-288

E-mail: info@schwank.de Internet: www.schwank.de

Language: English

Date: 25. Februar 2019

Revision: V 3.0

Revision: 3.0 Page 1 of 71

Inhalt

1. General ..................................................................................................................................4

2. Safety......................................................................................................................................5

3. Technical specifications........................................................................................................6

4. Components..........................................................................................................................7

5. User interface and operation ...............................................................................................8

5.1. Idle and Home screen ...................................................................................................8

5.2. User interface..................................................................................................................9

5.2.1. Tabs...........................................................................................................................9

5.2.2. Symbols ....................................................................................................................9

5.2.3. Settings .....................................................................................................................9

5.2.4. Control unit ............................................................................................................10

5.2.5. Error screen ............................................................................................................10

5.3. Zone details...................................................................................................................11

5.3.1. Operation modes..................................................................................................11

5.3.2. Temperature and humidity setpoints...................................................................12

5.3.3. Info bar - status flags .............................................................................................13

5.4. Times menu ...................................................................................................................15

5.4.1. Time program.........................................................................................................15

5.4.2. Holiday periods......................................................................................................16

5.4.3. Date and time .......................................................................................................17

5.4.4. Time zone ...............................................................................................................17

5.4.5. Info..........................................................................................................................17

5.5. Settings ..........................................................................................................................18

5.5.1. Network settings ....................................................................................................18

5.5.2. Change PIN............................................................................................................18

5.5.3. Language ..............................................................................................................19

5.5.4. Screen ....................................................................................................................19

5.6. Special functions ..........................................................................................................19

5.6.1. Heating time extension .........................................................................................19

5.6.2. Switch-on optimisation..........................................................................................20

5.6.3. Herringbone-system fan monitoring function .....................................................20

5.6.4. Gradient limitation for setpoint value change [setpoint ramp] ........................21

6. Chimney sweep mode .......................................................................................................22

Revision: 3.0 Page 2 of 71

7. Configuration.......................................................................................................................23

7.1. Heater type configuration...........................................................................................23

7.2. Relay function configuration.......................................................................................24

7.3. Input function configuration........................................................................................25

7.4. IC4000 Modbus address assignment ..........................................................................26

7.5. Special functions [expert settings] ..............................................................................27

7.5.1. Release contact....................................................................................................27

7.5.2. Gas meter scaling .................................................................................................27

7.5.3. Duration of heating time extension .....................................................................27

7.5.4. Service interval ......................................................................................................27

7.5.5. Set temperature display .......................................................................................27

7.5.6. Modbus slave address ..........................................................................................28

7.5.7. Temperature time program OFF ..........................................................................28

7.5.8. Temperature time program ON ...........................................................................28

7.5.9. Water meter...........................................................................................................28

7.5.10. Hybrid switch-off ................................................................................................28

7.5.11. Fan error display.................................................................................................28

7.5.12. Control unit - factory settings............................................................................28

8. Parameters...........................................................................................................................29

9. Diagnostics...........................................................................................................................31

9.1. Modbus - heater...........................................................................................................31

9.2. System counters............................................................................................................33

9.3. Events ............................................................................................................................33

10. Mounting instructions.......................................................................................................35

10.1. General......................................................................................................................35

10.2. Battery........................................................................................................................35

10.3. Fuse ............................................................................................................................35

10.4. Tools............................................................................................................................35

10.5. Cable types and board wiring.................................................................................35

10.6. Bus wiring ...................................................................................................................42

10.7. Modbus wiring of the IC4000 ...................................................................................43

10.8. IC4000 error codes [DE&EN].....................................................................................46

10.9. Wiring of probes and sensors ...................................................................................47

10.9.1. RTS [room temperature sensor] & OTS [outdoor temperature sensor]..............47

10.9.2. RTS averaging ........................................................................................................49

Revision: 3.0 Page 3 of 71

10.9.3. Humidity sensor......................................................................................................50

10.9.4. Humidity sensor wiring ...........................................................................................52

10.10. Characteristic sensor curves ....................................................................................53

10.10.1. Temperature sensor...............................................................................................53

10.10.2. Humidity sensor......................................................................................................54

11. BMS engineering ..............................................................................................................55

11.1. Connection to SchwankControl control unit..........................................................55

11.2. SchwankControl configuration................................................................................55

11.3. Modbus register description [without adapter] .....................................................55

11.4. BMS connection via Modbus adapter....................................................................55

11.4.1. Wiring for converter...............................................................................................56

MODBUS RTU > MODBUS TCP or BACNet Ip ..........................................................................56

11.4.2. Wiring for converter...............................................................................................57

MODBUS RTU > KNX.................................................................................................................57

12. Appendix ..........................................................................................................................58

12.1. Drilling dimensions.....................................................................................................58

12.2. Updating firmware....................................................................................................61

12.3. Control unit factory settings .....................................................................................62

12.4. QR Code....................................................................................................................64

12.5. Remote control [webapp].......................................................................................65

13. EU Declaration of Conformity .........................................................................................66

14. SchwankControl - Product Portfolio [DE&EN] ................................................................67

Revision: 3.0 Page 4 of 71

1. General

This operating manual describes the SchwankControl heating control system, its settings and operation, as well

as connection options for sensors, automatic burner control units and building control systems.

This operating manual provides information on:

Safety

Technical specifications

Components

User interface

Mounting

Installation

Maintenance

Revision: 3.0 Page 5 of 71

2. Safety

Safety instructions

The following safety instructions make no claim to completeness. If you have any questions, uncertainties or

problems, please contact your contract partner.

Qualified personnel

Only qualified personnel may carry out work such as transport, mounting, installation, commissioning, service

and maintenance. National and company accident prevention regulations must be strictly observed.

Documentation

Before installing and commissioning, please read this documentation and any other documentation to which

reference is made in its entirety. Incorrect handling can lead to personal injury or damage to property. It is

essential that you comply with the technical data, connection details and ambient conditions.

Safety requirements

Check the electrical equipment regularly.

When working on the electrical equipment, the device must be disconnected from the power supply.

Secure the device against unintentional restarting. Switching off at the main switch does not mean

that the control is de-energised.

Setting and changing the function parameters may only be carried out by Schwank service

technicians.

Intended use

The SchwankControl control is exclusively intended for the control of hall heating systems from Schwank. Any

other use or use going beyond this is considered improper use. Schwank GmbH accepts no liability for any

resulting damage. Risk through improper use is borne solely by the user.

Revision: 3.0 Page 6 of 71

3. Technical specifications

Type

Value

Unit

Supply voltage

230 /- 5% [1~, N, PE]

Max. current consumption

6.3

Mains frequency

50 / 60

Protection class

IP 65

Ambient temperature

0...40

°C

Max. relative humidity

Mounting

Wall mounting

CE Conformity

yes

Room temperature sensor, RTS

Schwank Part No. 4065-2071

NTC 10

kΩ

Outdoor temperature sensor, OTS

Schwank Part No. 4065-2081

NTC 10

kΩ

Operation and display - touch display

4.3

480 x 272

Inch

Pixel

Dimensions [W x H x D]

260 x 190 x 170

Weight

1.1

Table 1: Technical specifications

Network and buses

For setting up larger heating systems, up to eight control units with a maximum of two operating units can be

connected via CAN bus. Each operating unit allows independent operation of all control units located on the

bus.

CAN 2.0B standard baud rate 125 kBit

The control unit is equipped with two RS485 interfaces for networking Schwank automatic burner control units

and for integrating the SchwankControl into building control systems.

The operating unit can also be connected to a LAN. The operating unit can be operated via a web interface

using other computers in the network.

Ethernet 10/100 Mbit

Revision: 3.0 Page 7 of 71

4. Components

The standard control integrates a control unit, an operating unit and a touch screen in a single housing.

Figure 1: Control unit

1. Type plate

2. Main switch

3. LED green: Ready for operation

4. LED yellow: Continuous light = service required

Flashing = chimney sweep mode

5. LED red: Error message

6. Touch display

Figure 2: External components

Revision: 3.0 Page 8 of 71

5. User interface and operation

The SchwankControl can only be operated via the touch screen. You can switch to individual menu items by

lightly touching the corresponding symbol.

5.1. Idle and Home screen

Logging out while the control is running activates the idle screen. Automatic logout takes place after a pre-

defined period [section 5.4.1] or by pressing the Home button. To unlock the idle screen, touch the touch

screen.

Figure 3: Idle screen

1. Home button

2. Selected control unit

3. Outside temperature

4. Date and time

5. Control unit overview

6. Switch pages

7. Direct selection of control unit

Figure 4: Home screen

Revision: 3.0 Page 9 of 71

5.2. User interface

5.2.1. Tabs

The main menu bar, which allows selection of the various tabs at all times, is located at the top of the Home

screen. As a general rule:

Tabs are identified by a symbol or text in the menu bar.

Active tabs are colour-highlighted.

5.2.2. Symbols

Home screen

User logged in

Settings [entire control unit]

Chimney sweep mode

Chimney sweep mode [active for at least one control unit]

Step-by-step navigation

Change values

Close window

Disable options

Reject change

Activate option

Confirm entry

Edit content

Reset values [security prompt Yes / No]

5.2.3. Settings

The SchwankControl offers two types of setting menus:

Without confirmation = The change is accepted directly. To close the menu, select the black X at the

top right.

With confirmation = Select the orange check mark to confirm the entry. To cancel / reject the

change, select the black X. The menu is closed automatically in both cases.

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