SCANGRIP CANVIK TITAN Manual de usuario
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CANVIK TITAN
Operating Instructions GB
Bedienungsanleitung DE
Notice d’utilisation F
Manual de instrucciones ES
Bedieningsinstructies NL
Instrukcja obsługi PL
Käyttöohjeet FI
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INTRODUCTION
This manual shows the rules of safe operation, proper use, servicing and maintenance of the CANVIK
TITAN coil spring compressor station. The purpose of this manual is to ensure correct use, service and
a long service life of the spring compressor.
The manual shall be kept at a known location and be easily accessible for operators and maintenance
staff.
The employer (or owner of the spring compressor) is obligated to ensure that anyone using, servicing,
maintaining or repairing the spring compressor, have read this manual; as a minimum the parts that is
important for their job.
In addition; any person using, servicing, maintaining or repairing the spring compressor is obligated to
seek information in the manual.
MANUFACTURER
The CANVIK TITAN coil spring compressor is produced by
Company name: Scangrip A/S
Address: Rytterhaven 9, DK-5700 Svendborg, Denmark
PRODUCT NAME
The products full name is CANVIK TITAN spring compressor.
Item no. 10.0055.
SERIAL NUMBER
The serial number is located underneath the handle.
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SAFETY INSTRUCTIONS
Working safely with this machine is possible only when the operating and safety information
are read completely and the instructions contained therein are strictly followed. Follow the
standard safety regulations for working with electrical equipment to reduce the risk of acci-
dents. The manual shall be kept in a known location and be easily accessible for operators and
maintenance staff.
1. The machine may only be operated by persons who are authorised and have read and understood
this manual.
2. Before each use, check the unit for full functional capability. If the functional capability is not en-
sured or if damage is tdetected, the unit should not be used. Do not make any construction changes
to the unit.
3. In case of failure, the machine must be stopped before the problem is solved.
4. If the number of operations is above the maximum recommended operations suggested by the
authority, breaks or shifting tasks should be planned throughout the day.
5. There is no danger of being exposed to hazardous materials or substances when working with the
spring compressor.
6. OPERATORS Should be trained in starting and stopping the machine as well as instruction in the
use of emergency stop, addressing issues, security requirements for the machine, including the use
of personal protective equipment, review of visual warnings - meaning and action.
7. MAINTENANCE PERSONEL Should be trained in the machine’s functions, the machines failure
modes and their rectication, and operation and maintenance of the machine.
8. Check the cord frequently to ensure that it has not been in contact with sharp edges or alike.
Protect the cord against oil, heat and sharp edges.
9. Use only suitable jaws for the springs. Ensure that the spring is positioned correctly in the jaw. The
centre line of the spring must be centered in both jaws. The centre line of the spring must always
be parallel to the compressing device, especially for conical springs and ball springs.
10. When compressing the spring, neither the spring windings nor the jaws should come in contact
with each other.
11. The bolts of the jaws must always be rmly tightened.
12. It is very important that the safety cage is always used when activating the compressor.
13. Always wear suitable protective eyewear and working gloves. Do not wear loose clothing that can
get caught in the machine.
14. Safety tip shoes should be worn when using or maintaining the spring compressor.
15. The noise level is measured above 70 dB so ear protection or ear plugs are recommended when
using the machine.
16. Vibrations caused by the spring compressor do not pose any danger for the user.
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17. Keep the workplace clean and tidy at all times. Ensure that a re extinguisher is at hand.
18. Do not use the machine where there is danger of explosion or in wet or moist surroundings where
electric chock can occur.
19. Concentrate your attention on the work. Bear the potential risk of accidents in mind to ensure that
they do not happen. Use your common sense and do not work the machine if you are ill or tired or
under the inuence of alcohol or drugs
20. Do not use the machine for other purposes than it was designed for and do not overload the
machine.
21. Clean your tools carefully and store in safe place after each use – do not use compressed air for
cleaning, use only a soft brush.
22. Disconnect the power cord when the machine is not in use and store out of children’s reach.
23. Never leave the machine unattended.
24. Only use manufacturer recommended parts.
25. Only connect to an AC 230V single phase power supply with 10A/16A fuses and master switch.
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Use circlip pliers
Safety cage
ASSEMBLING
Wheels
Catch bowl and sliding pale
Fasten with 2xM8 bolts
TECHNICAL SPECIFICATIONS
Item No. 10.0055
Max load 2500 kgs
Jaws: 1 set of universal jaws included
Spring capacity: ø80-200mm
Min distance between jaws: 65 mm
Max distance between jaws: 455m
Measurements: H1630x L794 x W670mm
Weight: 102 kgs
Operating voltage: 230V AC
Frequency: 50-60 Hz
Power consumption 1KW
CONSUMABLES
Hydraulic oil: Mobil DTE 10 Excel Series
Grease: Super Lube® Aerosol
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Jaws
Fasten very carefully with 8mm Allen key
VERY IMPORTANT!
INSTALLATION AND TRANSPORT
The location must be fully lit so installation and subsequent use can be carried out safely.
The site of operation must be cleared and there cannot be hazardous uids on the oor or dangerous
edges on adjacent machines or parts that can injure the operator if he/she falls or trips.
To move CANVIK TITAN, press down on the handle until the wheels support the spring compressor.
There is no need to xate the spring compressor.
Before rst use
Remove transportation cover and replace with dipstick for oil level check
Upper mounting block should
be lubricated (Super Lube® Aerosol)
Only use correct bolts (DIN 912. M10x30 grade 14.99)
with split lock washer (DIN 7980 M10)
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OPERATION
The coil spring compressor is exclusively for compressing and decompression of McPherson strut
springs whereby suitable jaws must be used. Any other or further use is considered not as intended.
Fit the jaws on the coil spring compressor using the supplied bolts.
Tighten the Allen bolts rmly. It is very important for your safety that the bolts of the jaws are rmly
tightened.
START OPERATION BY Connecting the motor to 230V. Make sure that the machine is connected to
earth. Activate the green button behind the emergency stop.
Press the right foot pedal to press the spring or the left to release the spring
STOP: Release the foot pedal
EMERGENCY STOP
EMERGENCY STOP: Press the emergency stop at the left side of the spring compressor.
Adjustments are made to the vent that regulates the automatic stop for fastening the spring.
GB
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INSERTING THE SPRING
When inserting the spring the rst step is to move the spring holders apart until there are room for the
spring. Insert the spring. Use the right foot pedal to press the spring until it automatically stops. The
spring is now fastened and the safety cage can be closed before compressing the spring.
Deactivate the safety mechanism by closing the safety cage to compress the spring
REMOVING SPRING
To remove the spring the spring holders are moved apart until they almost loose grip of the spring,
then the safety cage is opened and the spring holders are moved apart until the spring can beremoved.
RETURNING TO OPERATION AFTER FAILURE OR EMERGENCY
The emergency stop is switched off and the greent button is activated.
BUILT-IN SAFETY PRECAUSIONS
Moving parts are shielded so that there are no risks related to the use of the machine.
The spring cannot be compressed unless the safety cage is closed.
It is not allowed to use the spring compressor without the safety cage.
Before use make sure that the safety cage is securely closed after mounting the spring.
There is an emergency switch on the left side of the spring compressor.
EMERGENCY STOP
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CONICAL SPRINGS:
Use the raised jaw 90.0060 to ensure that the centre line of the spring is parallel to the compressing
device. Do not use the coil spring compressor for conical springs if this is not the case. Fit the
raised jaw 90.0060 at the spring end with the smallest diameter.
It is very important for your safety that the jaws are tted correctly and that the
bolts are rmly tightened before use.
BALL SPRINGS:
Use the raised jaw 90.0060 to ensure that the centre line of the spring is parallel to the compressing
device. Do not use the coil spring compressor for ball springs if this is not the case. Fit raised jaws
90.0060 at both spring ends.
It is very important for your safety that the jaws are tted correctly and that the bolts are rmly
tightened before use.
ACCESSORIES
Special purpose jaws for all kinds of springs:
Jaw “counterclock” for springs ø145-195mm 90.0025
Jaw tting spring diameters of Ø140-175 mm 90.0030
Jaw tting spring diameters of Ø180-230 mm 90.0040
Jaw tting spring diameters of Ø80-120 mm 90.0050
Jaw, Ø80-145 mm for conical and ball springs 90.0060
Jaw for BMW E39, E46, Renault Megane II and Toyota Avensis 90.0070
Jaw for Mercedes C-class 90.0080
Jaw for Mercedes E-class and Renault Megane II 90.0090
Jaws (pair) for Peugeot Break, Citroën C15 90.0100
Jaw for Chrysler Grand Voyager, “counter clock” spring 90.0120
SPARE PARTS
Standard jaw for ø80-200mm incl polyurethane insert 10.0010
Foot pedal 10.0055.01
Trolley wheel 10.0055.02
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What? When? How?
Tubes Monthly Check for visible wire mesh and leaks.
Replace any worn or damaged tubes before
starting the engine.
Hydraulic oil level
(Mobil DTE 10 Excel
Series)
Monthly Check that oil level is between the 2 strokes
on the dipstick. If necessary, add sufcient
amount of low freezing point hydraulic oil
Hydraulic ttings Monthly Check for cracks and leaks. Replace any
damaged ttings before starting the engine
Bolts fastening the jaws Every use Check for loose bolts
Column Monthly Lubricate the column with
lithium grease
Sliding block
(Super Lube® Aerosol)
Monthly Lubricate the sliding block
with grease
Moving parts Monthly Remove any dirt
GUARANTEE
This tool carries a guarantee according to current law. Subject to change without notice.
TERMINATION OF USE
The machine is separated and sorted and disposed of according to local regulations.
MAINTENANCE, TROUBLESHOOTING AND REPAIR
CLEANING AND ORDER
The workstation must be cleared of objects that could obstruct the free movement of the operator, as
moving springs in and out of the spring compressor. The oor around the workstation must be cleared
of objects or uids that could make the operator slip or fall.
SERVICE AND MAINTENANCE
Shut off the engine before service or maintenance.
After completing service or maintenance make sure that shields and safety measures are in place and
working.
Failure to follow this warning can cause serious injury.
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