SBC PCD1.M0160E0 Manual de usuario
Document 27-622 | Version ENG02 | 2018-08-20
Hardware Manual
for the PCD1.M0160E0
Hardware Manual PCD1.M0160E0 │ Document 27-622 | Version ENG04 │ 2018-08-20
Saia-Burgess Controls AG
PCD1.M0_
Inhaltsverzeichnis
0-1
0
0 Contents
0 Contents
0.1 Document History .................................................................................. 0-3
0.2 Trademarks ........................................................................................... 0-3
1 Graphical Overview
2 Orientation
2.1 Introduction ........................................................................................... 2-2
2.1.1 Instructions for connecting Saia-PCD®controllers to the internet ......... 2-2
2.1.2 Wiring .................................................................................................... 2-3
2.1.3 IO Addressing ........................................................................................ 2-4
2.2 Installation ............................................................................................. 2-5
2.2.1 Dimensions ........................................................................................... 2-5
2.2.2 Mounting Position and Ambient Temperature ....................................... 2-5
2.2.3 Installation on DIN Rails ........................................................................ 2-6
2.2.4 Removal from Top-Hat Rails ................................................................. 2-7
2.2.5 Remove the cover ................................................................................. 2-7
2.2.6 Mounting on a Flat Surface ................................................................... 2-8
2.3 Battery .................................................................................................. 2-9
2.4 Earthing Concept and Power Supply .................................................... 2-10
3 CPU / Processor Unit
3.1 Propertys of cpu PCD1.M0160E0 ......................................................... 3-1
3.2 General Technical Details ..................................................................... 3-2
3.3 Hardware version number ..................................................................... 3-3
3.4 Firmware Version for the PCD1.M0_ (COSinus update) ....................... 3-4
3.5 System memory structure ..................................................................... 3-5
3.5.1 Memory management of the PCDs with COSinus operating system .... 3-5
3.5.2 Flash Memory Structure on PCD1.M0_ ................................................ 3-6
3.5.3 On-Board Memory for the File System .................................................. 3-6
3.5.4 FlashMemoryModulePCD7.R5xxforlesystem................................ 3-7
3.6 System resources ................................................................................. 3-8
3.6.1 Program Blocks ..................................................................................... 3-8
3.6.2 Data Types / Value Ranges .................................................................. 3-9
3.6.3 Resources elements ............................................................................. 3-9
3.7 LED behavior ........................................................................................ 3-10
3.8 Run/Stop Button .................................................................................... 3-11
3.9 Watchdog (Hardware Relay) ................................................................. 3-12
3.10 Watchdog (Software) ............................................................................. 3-14
3.11 Program Download and Backup ........................................................... 3-15
3.11.1 User Program Download to PCD1 with PG5®...................................... 3-15
3.11.2 Backup and Restore User Program ...................................................... 3-18
4 Inputs and Outputs
4.1 On-Board ............................................................................................... 4-1
4.1.1 Connection overview ............................................................................. 4-2
4.1.2 Digital Inputs (Terminal Block X1) ......................................................... 4-3
4.1.3 Digital Outputs (Terminal Block X0) ...................................................... 4-4
4.1.4 Digital Inputs and Outputs (Terminal Block X0) .................................... 4-5
4.1.5 PWM Output (Pulse width modulation) (Terminal Block X0) ................. 4-6
Hardware Manual PCD1.M0160E0 │ Document 27-622 | Version ENG04 │ 2018-08-20
Saia-Burgess Controls AG
PCD1.M0_
Inhaltsverzeichnis
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4.1.6 Interrupt Inputs (Terminal Block X1) ...................................................... 4-8
4.1.7 Analogue Inputs (Terminal Block X1) .................................................... 4-10
4.2 Plug-In I/O Module for slot A ................................................................. 4-13
4.2.1 Analogue outputs .................................................................................. 4-13
4.3 RIO ........................................................................................................ 4-17
5 PCD1.M0160E0 Communications Interfaces
5.1 On-board ............................................................................................... 5-2
5.1.1 USB Port (Programming Interface) ....................................................... 5-2
5.1.2 Ethernet (Port #9) .................................................................................. 5-3
5.1.3 RS-485 (Port #0, not electrically isolated) ............................................. 5-4
5.2 Slot A (Port #1) ...................................................................................... 5-5
5.2.1 PCD7.F110S Serial Interface Module RS-485/RS-422 ......................... 5-7
5.2.2 PCD7.F121S Serial Interface Module RS-232 ...................................... 5-8
5.2.3 PCD7.F150S Serial Interface Module RS-485 ...................................... 5-9
5.2.4 PCD7.F180S Serial Interface Module Belimo MP-Bus ........................ 5-10
6 Conguration
6.1 Requirements ........................................................................................ 6-1
6.2 General Information .............................................................................. 6-1
6.3 RunningtheDeviceCongurator......................................................... 6-2
6.4 Media Mapping for Digital Inputs on-board .......................................... 6-4
6.5 Media Mapping for Digital Outputs on-board ........................................ 6-4
6.6 Special Functions .................................................................................. 6-5
6.7 Analogue inputs .................................................................................... 6-6
7 Maintenance
7.1 General Information .............................................................................. 7-1
7.2 Battery Replacement for the PCD1 ...................................................... 7-1
A Annex
A.1 Icons ......................................................................................................A-1
A.2 DenitionofSerialInterfaces................................................................A-2
A.2.1 RS-232 ..................................................................................................A-2
A.2.2 RS-485/422 ...........................................................................................A-3
A.3 Glossary ................................................................................................A-4
A.4 Contact .................................................................................................A-6
Hardware Manual PCD1.M0160E0 │ Document 27-622 | Version ENG04 │ 2018-08-20
Saia-Burgess Controls AG
Document History
Inhaltsverzeichnis
0-3
0
0.1 Document History
Version Changes Published Comments
EN01 2013-03-06 2013-03-06 New document
EN02 2013-10-11
2014-01-20
2014-01-20
2014-02-06
2014-04-22
2014-02-06
2014-02-06
2014-02-06
2014-02-06
2014-04-23
- Logo and company names changed
- Chapter 2.1.1: Instructions for connecting
Saia-PCD®controllers to the internet
- Chapter 4.1.1 and 6.1.3:
PGND connection on terminal X3 Pin 37
- Chapter 4.3: New PCD7.W600 for Slot A
- typo corrected
EN03 2014-11-19
2015-02-10
2015-03-10
2015-03-10 - 5.3 Modbus also for Port #0
- Dimensions for screw mounting
- Various corrections
ENG04 2016-05-25
2018-08-20
2016-05-25
2018-08-20
- 3.9 Watchdog Connection example
- 4.1.2 Interrupt-Connection
- 4.1.4 Digi-I/O-Connection diagram
- 4.1.6InterruptDeviceCong
- Smallxes
- 4.1.3 wrong text PWM Digital Outputs
0.2 Trademarks
Saia PCD®is a registered trademark of Saia-Burgess Controls AG.
Technical changes are subject to the state of technology.
Saia-Burgess Controls AG, 2018. © All rights reserved.
Published in Switzerland
Hardware Manual PCD1.M0160E0 │ Document 27-622 | Version ENG04 │ 2018-08-20
Saia-Burgess Controls AG
PCD1.M0_
Graphical Overview
1-1
1
1 Graphical Overview
The graphical overview shows some of the main topics covered in the Operating
Manual of the PCD1.M0160E0.
By clicking on the highlighted components and/or connections, you can jump
directly to the corresponding chapter in the document.
The numbers separated by dots indicate the relevant chapter numbers.
M1
SlotA
Slot for memory
module
3.7
COSinus Operating
system and
automation server
3.4
Terminals for
integrated inputs
and outputs
4.1.1
Terminating
resistance (RS-485)
5.3
Battery 2.3
Slot, optional
serial interface for
communication 5.4
Supply voltage 2.4
Watchdog 3.8
On-board RS-485
interface 5.3
USB/PGU
connection 5.1
RUN/STOP button
3.6.1
Slot A connection
terminal 5.4
Ethernet connection
(2 port switch) 5.2
Operation LEDs
3.6
Selection of the
analog input range
4.1.7
or IO-Modul 4.2
Hardware Manual PCD1.M0160E0 │ Document 27-622 | Version ENG04 │ 2018-08-20
Saia-Burgess Controls AG
Orientation
2-1
2
2 Orientation
Depending on the application, we recommend the following documentation
on the topics ...
Topic Documentnumber,Language,VersionandTitle
System catalogue 26-215_ENG
Programming tools Saia PG5®26-732_ENG
Programming 26-733_ENG
Ethernet TCP/IP 26-776_ENG
RS-485 Network 26-740_ENG
A wealth of information is available on the support homepage.
Support: www.saia-support.com
PCD-Homepage: www.saia-pcd.com
Hardware Manual PCD1.M0160E0 │ Document 27-622 | Version ENG04 │ 2018-08-20
Saia-Burgess Controls AG
Introduction
Orientation
2-2
2
2.1 Introduction
This manual describes the technical details of PCD1.M0_ components.
Abbreviations (e.g. “LIO”) are explained in the annex.
The purpose of this section is to introduce basic principles for the planning and
installation of control systems with PCD1.M0_ components.
Detailsregardinghardware,software,conguration,maintenanceand
troubleshooting are covered in the respective sections.
2.1.1 InstructionsforconnectingSaia-PCD®controllers to the internet
When Saia PCD controllers are connected directly to the internet, they are
also a potential target of cyber attacks. For secure operation, appropriate pro-
tective measures must always be taken.
PCD controllers include simple, built-in protection features. However, secure
operation on the internet is only ensured if external routers are used with a
rewallandencryptedVPNconnections.
For more information, please refer to our support site:
www.sbc-support.com/security
Hardware Manual PCD1.M0160E0 │ Document 27-622 | Version ENG04 │ 2018-08-20
Saia-Burgess Controls AG
Introduction
Orientation
2-3
2
2.1.2 Wiring
●The 230 VAC supply cables and signal lines must be routed with at least 10 cm
separating them. We also recommend leaving a space between the supply
cables and signal lines in the control cabinet.
●Digital signal / bus lines and analogue signal / sensor lines should be routed
separately.
●We recommend using shielded cable for analogue signal lines.
●The shielding should be earthed at the inlet and/or outlet of the control cabinet.
The shielding should be as short as possible and have the greatest possible
cross-section. The central earthing point should be > 10 mm² and be connected
to the earthing cable by the shortest route.
●The shielding is normally only connected to the control cabinet on one side,
unlesstheavailablepotentialequalisationhasasignicantlylowerresistance
than the shielding resistance.
●Inductive loads installed in the control cabinet, e.g. protective coils, must be
equipped with suitable suppressors (RC elements).
● Controlcabinetcomponentswithhigheldstrengths,e.g.transformers
or frequency converters, should be shielded by separating plates with a good
earthing connection.
Surgeprotectionforlargedistancesorexternallines
●With the installation of lines outside of buildings or over large distances,
suitable anti-surge measures must be taken. These measures are crucial for
bus lines, in particular.
●Lines installed outdoors must have shielding with a suitable power line capacity
and be earthed at both ends.
●Surge conductors should be installed at the control cabinet inlet.
Hardware Manual PCD1.M0160E0 │ Document 27-622 | Version ENG04 │ 2018-08-20
Saia-Burgess Controls AG
Introduction
Orientation
2-4
2
2.1.3 IOAddressing
Opticaloutputpositionforthefollowingdescription
The PCD is lying or hanging in front of us as shown, so that the labelling can
be read from left to right.
Addressing
Integral I/Os on the CPU board of the PLC are assigned to terminal blocks X0 to
X2 and located on the underside of the PLC. They are addressed from right to left,
starting at I/O address 32.
X3
X2 X1 X0
X3
X2 X1 X0
with cover without cover
All element addresses in the PCD family start from 0
AddressingtheinputsoroutputsviaSaiaPG5®
TheCPU’son-boardinputsandoutputscanbeassignedtoagsandregisters
(mediamapping)bytheprogrammerusingtheDeviceCongurator(DeviceCon-
guratorintheSaiaPG5®tool). If IOs are media-mapped, these IOs cannot be
reached directly from the program.
Further details about the programming can be found, among other places, in the
auxiliary system of the Saia PG5®programming tool or in the corresponding manu-
als.
Watchdogrelayaddress“O255”
The address O 255 is reserved for the watchdog relay. The closing relay contact
connection is located at connector X3.
YoucanndadditionaldetailsinChapter3.8Hardwarewatchdog.Pleaseread
this information.
Hardware Manual PCD1.M0160E0 │ Document 27-622 | Version ENG04 │ 2018-08-20
Saia-Burgess Controls AG
Installation
Orientation
2-5
2
2.2 Installation
2.2.1 Dimensions
PCD1
10 019 1129 20
X1 X0X2
RS485
Watchdog
0 VDC
+24 VDC
X3
39 30
142 61
142
Dimensions in mm W x H x D = 142 x 142 x 61
2.2.2 MountingPositionandAmbientTemperature
Module holders are normally mounted on a vertical surface, in which case I/O
connections to modules are also vertical. With this mounting position, an ambient
temperature between 0 °C and 55 °C is permissible.
Vertical mounting should be preferred. All other positions are less favourable to air
circulation, so their ambient temperature should not exceed 40°C.
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