Sachs Bikes madass Manual de usuario
Your Sachs dealer
SACHS
Recommends
Sachs Fahrzeug- und Motorentechnik GmbH
Nopitschstraße 70 • D-90441 Nürnberg
Telefon: +49 (0)911 4231 400 • Telefax +49 (0)911 4231 332
e-Mail: inf[email protected] • www.sachs-bikes.de
Printed in Germany Nr. P00 649 008 00 02 000 2004 .. ...
owners manual
GB
The MadAss is a sturdy light motorcycle in
modern design.
Its sound construction, the meticulous
selection of materials, the advanced ma-
nufacturing techniques and conscientious
work of dedicated employees provide the
motorcycle with all the characteristics that
are typical of Sachs: economical operati-
on, quality, reliability and a high residual
value.
Because the factory is continuously involved
with the further development of all models,
we reserve the right to change the scope
of delivery in the form of model versions
and technology.
Technical changes to the standard motor-
cycles can void the EC operating license.
Therefore before implementing a change,
ask a specialized dealer whether it is al-
lowable.
We cannot be held liable for any conse-
quential damage caused by accessories
not approved by the factory.
The scope of delivery and version of the
motorbike is determined by the purchase
agreement concluded with the dealer.
This operating manual includes important
instructions for handling a light motorcycle.
Read it carefully, because professional
treatment – in addition to regular care
and maintenance – serves to maintain the
motorbike’s value and is one of the require-
ments for guarantee claims.
We wish you at all times a safe journey.
SACHS Fahrzeug- und Motorentechnik GmbH
You have purchased a Sachs MadAss
Congratulations – and thank you for
putting your trust in us.
PREFACE
1
CONTENTS
Summary and operation
Safety symbols .......................................................................... 3
Right-hand side view ................................................................. 4
Engine ....................................................................................... 5
Left-hand handlebar fittings....................................................... 6
Right-hand handlebar fittings..................................................... 6
Choke ........................................................................................ 6
Ignition lock................................................................................ 7
Cockpit....................................................................................... 8
Speedometer set-up, time adjustment....................................... 8
Speedometer battery change.................................................... 9
Safety test
Checklist .................................................................................. 10
Clutch ...................................................................................... 11
Fuel..................................................................................... 12-13
Engine oil............................................................................ 14-15
Front brake .............................................................................. 16
Rear brake............................................................................... 17
Drive chain............................................................................... 18
Tyre profile, tyre pressure and size.......................................... 19
Load / lights ............................................................................. 20
Riding instructions
Ride safely............................................................................... 21
Ride economically and be aware of the environment......... 22-23
Running-in instructions............................................................ 24
Side stand................................................................................ 25
Starting.................................................................................... 26
Starting with kick starter lever.................................................. 27
Starting withelectric starter...................................................... 28
Riding, changing gears............................................................ 29
Braking ............................................................................... 30-31
Stopping the engine / fork-column lock ................................... 32
Service instructions
Servicing the motorbike / cleaning agents.......................... 33-34
Operation in winter and anti-corrosion protection.................... 35
Repairing paint damage / servicing the tyres .......................... 36
Lay-up / commission................................................................ 37
Technical changes, accessories and spare parts.................... 38
2 3
CONTENTS
Maintenance
Maintenance activities ............................................................. 39
Checking the fork-column bearings ......................................... 40
Removing the front wheel........................................................ 41
Installing the front wheel.......................................................... 42
Removing the rear wheel......................................................... 43
Installing the rear wheel........................................................... 44
Checking, adjusting the drive chain......................................... 45
Front brake .............................................................................. 46
Rear brake..........................................................................47-48
Adjusting the clutch lever play ................................................. 49
Sparkplug ................................................................................ 50
Fuse......................................................................................... 51
Battery ...............................................................................52-53
Changing the bulbs ............................................................54-56
Adjusting the headlamps ......................................................... 57
Technical Data
Engine ..................................................................................... 58
Power transmission ................................................................. 59
Chassis.................................................................................... 60
Lubricants and operating fluids ............................................... 61
Electrical Equipment................................................................ 62
Dimensions and weights.......................................................... 63
Warranty
Warranty conditions................................................................. 64
List of wear parts................................................................ 65-66
Inspection plan ................................................................... 67-69
Maintenance confirmations ................................................ 70-74
Motorbike data / Rating plate................................................... 75
2 3
SUMMARY AND OPERATION
NOTE
Special instructions for better handling
during operation and inspection and when
carrying out adjustment procedures and
service activities.
Observe the following:
WARNING
Precautionary measures against the risk of
accidents, injury and/or death.
FIRE HAZARD
The bike is supplied with a catalyst.
The exhaust system becomes very hot.
While riding, idling or parking, make sure
that no easily inflammable materials (such
as hay, leaves, grass, coverings, luggage,
etc.) can come into contact with it.
CAUTION
Important instructions and precautionary
rules to be followed in order to prevent
the motorbike from being damaged. Non-
observation can lead to the guarantee
becoming void.
Safety symbols and notes
4 5
1
2
3 4
5
6
789 SFM 649 051.1
SUMMARY AND OPERATION
Right-hand side view
1 Fuel tank cap
2 Handlebar fittings
3 Brake fluid reservoir front brake
4 Speedometer
5 Chassis number and rating plate
6 Fork column lock
7 Side stand
8 Battery and fuse
9 RH pillion footrest, fold-up
4 5
SFM 649 012.1
11
7
9 8
10
12
SFM 649 013.1
6
1
3
2
5
4
1 Carburattor
2 Air filter
3 Fuel cock with filter
4 Engine number
5 LH Foot rest
6 Gear lever
SUMMARY AND OPERATION
Engine left-hand side view
7 Spark plug connector
8 Electric starter
9 Footbrake lever
10 RH footrest
11 Oil filler cap
12 Kick starter
Engine right-hand side view
6 7
SFM 649 017.1
A B
1
2
3
SFM 649 024.1
56
4
7
8
SFM 649 025.1
9
1 Clutch lever
2 Head light switch
Push button upwards for
the upper low beam
Push button downwards for
the below low beam
2 Direction-indicator switch
Push to the left:
left-hand direction indicators
are activated
Push to the right:
right-hand direction indicators
are activated
3 Push-button horn
4 Emergency off switch
engine will not start
engine starts
5 Handbrake lever
6 Throttle
7 light switch
off
position light
driving light
8 Starter button
Right-handle handlebar ttings
Left-handle handlebar ttings Choke lever right
9 Choke lever ( )
Operating positions:
A Cold start
B Warm start
SUMMARY AND OPERATION
6 7
1
2
SFM 649 015.1
Ignition-lock
NOTE
The ignition-lock as well as the tank cap are
operated with the same key.
Key positions
1 = Operating position: ignition and all
circuits activated.
2 = Ignition off.
WARNING
While riding, do not switch the ignition
off !
NOTE
Activate the parking light only for a limited
period. Take into account the charge of the
battery.
The key can be removed in positions .
SUMMARY AND OPERATION
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